Intermittent failures in electronic systems may be very
difficult to detect and to accurately diagnose. The modules test for different
malfunctions under different vehicle conditions. Thoroughly test drive
the vehicle in order to repeat a fault condition. If the system malfunction
is not repeated during the test drive, obtain a good description of the
complaint. This description may be useful in locating an intermittent malfunction.
Faulty wires or connections cause most intermittent conditions. When an
intermittent condition is suspected, inspect the suspected circuits for
the following conditions:
• | Poor mating of the connector halves of backed out terminals |
• | Improperly formed or damaged terminals |
• | Poor wire to terminal connections |
• | Dirty or corroded terminals |
History diagnostic trouble codes (DTCs) indicate that the modules have
previously detected a malfunction. The reason may be one of the following
conditions:
• | The malfunction is intermittent. |
• | The system for which the DTC is set for is not currently being
operated. |
For example, the rear defogger circuit does not operate until the modules
detect engine revolutions per minute (RPM). If a module displays history DTCs
and the malfunction cannot be found easily, perform the following steps:
- Clear the DTCs.
- Manually operate the system that the DTC applies to using a scan
tool.
Read the diagnostic aids and conditions for setting the DTC in each
DTC table for more specific information.
History DTCs help in diagnosing intermittent fault conditions. History
DTCs do not necessarily indicate a faulty module. The modules are reliable
components and are not likely the cause of the malfunction. Most system
complaints are linked to faulty wiring and connectors. Occasionally a system
complaint is linked to a component. Perform a thorough inspection of all
of the related wiring and connectors pertaining to the history DTC that
is stored. The following conditions may result in intermittent module operation
with no DTC stored:
• | Any condition which results in the interruption of power to a
module |
• | The battery or ignition voltage is out of range (below 9.0 V
or above 16.0 V). |
• | A loose or damage ground |
• | An open or a short on the serial data line |