Removal Procedure
- Remove the lock plate (3) from the inner
tie rod bolts (4) and discard the lock plate.
- If only one inner tie rod (2) is removed, slide the inner
tie rod assembly (2) from between the bolt support plate (5)
and the center housing cover washer (6).
- Remove the inner tie rod bolts (4) only if you remove the
following components:
| • | Both inner tie rods (2) |
| • | The bolt support plate (5) |
| • | The inner tie rod assemblies (2) |
- When removing both inner tie rods, remove the first inner tie
rod (2) and reinstall the inner tie rod bolts (4) in order to
keep the inside parts of the rack and pinion boot (1) in proper alignment.
Installation Procedure
- Install the center housing cover washer (6)
by fitting the washer into the rack and pinion boot (1).
- Install the inner tie rod bolts (4) in the following manner:
| 2.1. | Through the holes in the bolt support plate (5) |
| 2.2. | Through the inner pivot bushing that is part of the inner tie
rod (2) |
| 2.3. | Through the center housing cover washer (6) captured in
recesses in the rack and pinion boot (1) |
| 2.4. | Insert into the rack guide assembly, inside the rack and pinion
boot (1) |
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
| 2.5. | Insert into the
threaded hole in the rod and rack assembly |
Tighten
Tighten the inner tie rod bolts to 90 N·m (65 lb ft).
- Install a new lock plate (3) with the notches in the proper
position over the flats of the inner tie rod bolts (4).
