Removal Procedure
- Disconnect the negative battery cable.
- Remove the intake air resonator. Refer to Intake Air Resonator Replacement in Engine Controls.
- Remove the intake plenum. Refer to Intake Plenum Replacement .
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Remove the splash shield bolts.
- Remove the splash shield.
- Counterhold the generator bolt on the back side of the generator to remove the AIR injection crossover pipe bracket nut (6) from the generator bolt.
- Remove the AIR injection crossover pipe bushing nut (1), located on the left side of the engine, from the bracket.
- Remove the AIR injection crossover pipe clamps from the rubber hose connections.
- Remove the AIR injection crossover pipe from the rubber hose connections (2).
- Lower the vehicle.
- Remove the AIR injection check valve (8) hose clamp.
- Remove the AIR injection check valve hose connection.
- Remove the AIR injection crossover pipe (4).
- Loosen the water pump pulley bolts.
- Loosen the power steering pump pulley bolts.
- Remove the A/C compressor hose support strap bolt (1) from the AIR injection crossover bracket.
- Remove the accessory drive belt.
- Release the plastic retaining tabs on the wiring harness channel extension from the right lower side of the wiring harness channel and pull forward to remove.
- Remove the wiring harness channel cover.
- Note the wiring harness routing.
- Remove the wiring harness from the channel.
- Remove the water pump pulley bolts.
- Remove the water pump pulley.
- Remove the power steering pump pulley bolts.
- Remove the power steering pump pulley.
- Remove the accessory drive belt tensioner bolts.
- Remove the accessory drive belt tensioner.
- Remove the front timing belt cover bolts.
- Remove the front timing belt cover.
- Transfer wiring harness channel if applicable.
- Inspect the sealing strip on the outer edge of the front timing belt cover for cracks and/or tears. Replace as necessary.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
Important: Do not remove the water pump pulley bolts at this time. The accessory drive belt tension provides the resistance to enable the loosening of the bolts.
Important: Do not remove the power steering pump bolts at this time. The accessory drive belt tension provides the resistance to enable the loosening of the bolts.
Important: Use caution when releasing the retaining tabs to reduce the risk of breakage when removing the wiring harness channel cover.
Installation Procedure
- Install the front timing belt cover.
- Install the front timing belt cover bolts.
- Install the accessory drive belt tensioner.
- Install the accessory drive belt tensioner bolts.
- Install the power steering pump pulley.
- Install the power steering pump pulley bolts.
- Snug the power steering pump pulley bolts. The bolts will be tightened to proper specification when the accessory drive belt is installed.
- Install the water pump pulley.
- Install the water pump pulley bolts. Snug the water pump pulley bolts. The bolts will be tightened to proper specification when the accessory drive belt is installed.
- Install the water pump pulley screws.
- Route the wiring harness into the wiring harness channel.
- Install the wiring harness channel cover.
- Install the wiring harness channel extension to the right lower side of the wiring harness channel.
- Install the accessory drive belt.
- Install the A/C compressor hose support strap bolt (1) to the AIR injection crossover bracket.
- Install the AIR injection check valve (8) hose connections.
- Install the AIR injection check valve hose clamps.
- Install the AIR injection crossover pipe bushing nut (1), located on the left side of the engine, from the bracket.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
- Install the AIR injection crossover pipe (4) to the rubber hose connections (2).
- Install the AIR injection crossover pipe clamps to the rubber hose connections.
- Install the AIR injection crossover pipe bracket (6) nut to the generator bolt.
- Counterhold the generator bolt with a wrench on the back side of the generator to install the AIR injection crossover pipe support bracket nut to the generator bolt.
- Install the splash shield.
- Install the splash shield bolts.
- Lower the vehicle.
- Install the intake plenum. Refer to Intake Plenum Replacement .
- Install the intake air resonator. Refer to Intake Air Resonator Replacement in Engine Controls.
- Connect the negative battery cable.
- Reprogram the applicable accessories. Refer to Reprogramming Accessories After Battery Disconnect in Engine Electrical.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the front timing belt cover bolts to 8 N·m (71 lb in).
Tighten
Tighten the accessory drive belt tensioner bolts to 40 N·m
(30 lb ft).
Tighten
| • | Tighten the A/C compressor hose support strap bolt to 8 N·m (71 lb in). |
| • | Tighten the water pump pulley bolts to 8 N·m (71 lb in). |
| • | Tighten the power steering pump pulley bolts to 20 N·m (15 lb ft). |
Tighten
Tighten the AIR injection crossover pipe bushing nut to 12 N·m
(108 lb in).
Tighten
Tighten the generator bolt to 40 N·m (30 lb ft).
Tighten
Tighten the splash shield bolts until fully seated. Do not strip the
splash shield bolts.
