GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Tools Required

J 39500-B A/C Refrigerant Recovery, Recycling and Recharging (ACR4) System

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 4.0L, 4.6L.

  3. Object Number: 304959  Size: SH
  4. Remove the compressor suction hose from the accumulator.
  5. Remove the compressor discharge hose (1) from the condenser.
  6. Remove the A/C compressor. Refer to Air Conditioning Compressor Replacement .

  7. Object Number: 304959  Size: SH
  8. Remove the compressor hose assembly (1) from the vehicle.

Installation Procedure


    Object Number: 304959  Size: SH
  1. Install the compressor hose assembly (1) to the vehicle.
  2. Install the A/C compressor. Refer to Air Conditioning Compressor Replacement .

  3. Object Number: 304953  Size: SH
  4. Install the compressor splash shield (2) and the retainers (1).
  5. Lower the vehicle.

  6. Object Number: 304954  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Install the compressor hose to the condenser.
  8. Tighten
    Tighten the discharge hose at the condenser to 24 N·m (18 lb ft).

  9. Install the compressor hose to the accumulator (1).
  10. Tighten
    Tighten the hose at the accumulator to 24 N·m (18 lb ft).

  11. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls - 4.0L, 4.6L.
  12. Inspect and refill the engine refrigerant level.
  13. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
  14. Leak test the A/C system. Refer to Leak Testing .