Intermittent failures in electronic systems may be very
difficult to detect and accurately diagnose. The modules test for different
malfunctions under different vehicle conditions. For this reason, a thorough
test drive is often needed in order to repeat a fault condition. If the system
malfunction is not repeated during the test drive, a good description of
the complaint may be useful in locating an intermittent malfunction. Faulty
wires or connections cause most intermitting problems. When an intermitting
condition is suspected, inspect the suspected circuits for the following
conditions:
• | Poor mating of connector halves of backed out terminals |
• | Improperly formed or damaged terminals |
• | Poor wire to terminal connections |
• | Dirty or corroded terminals |
History DTCs indicate that the module has previously detected a malfunction.
The reason could be either that the malfunction is intermittent or that the
system for which the DTC is set for is not currently being operated. For
example, the rear defogger circuit does not operate until the modules detect
engine RPM. For this reason, if a module displays history DTCs and the malfunction
cannot be found easily, try clearing the DTCs and manually operating the
system that the DTC applies to using a scan tool. Read the Diagnostic Aids
and Conditions for Setting the DTC in each DTC table for more specific information.
History DTCs help in diagnosing intermittent fault conditions but do
not necessarily indicate a faulty module. The module contains reliable components,
and is not a likely cause of the malfunction. Most system complaints are
linked to faulty wiring and connectors, and occasionally to a component.
Perform a thorough inspection of all related wiring and connectors pertaining
to the history DTC that is stored.
The following conditions may result in intermittent module operation
with no DTC stored:
• | Any condition which results in the interruption of power to a
module |
• | The battery or ignition voltage is out of range (below 9.0 volts
or above 16.0 volts). |
• | A loose or damaged ground |
• | An open or a short on the serial data line |