Removal Procedure
Important: The roof is only available as a complete assembly including an outer
panel (1) and an inner reinforcement (2). In addition, there
are approximately 10 welds in each corner (3) on the inside
of the vehicle that must be drilled out to remove the roof assembly.
The headliner, windshield and backglass must be removed prior to removal
of the roof assembly. Protect the interior of vehicle. It is advisable to
remove the seats due to the required overhead welding.
- Remove all related panels and components to gain proper access to the
welds attaching the roof assembly to the vehicle.
- Remove the following as necessary:
| • | Anti-corrosion materials |
- Locate, mark and drill out all factory welds holding the roof
assembly in place.
- Cut the adhesive bond between the roof and quarter panel with
an appropriate tool.
- Remove the roof assembly.
Installation Procedure
- Prepare mating surfaces.
- Check for proper fit of the roof assembly.
- Lift roof and apply a structural bonding epoxy (1) at the
roof and quarter panel joint.
- Position the roof assembly.
- Check for proper fit and plug weld accordingly.
- Clean and prepare welded surfaces.
- Prime with two-part catalyzed primer.
- Apply sealers and anti-corrosion materials as necessary.
- Do not combine paint systems.
