GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Tools Required

J 34730-1A Fuel Pressure Gauge

Important: Always maintain cleanliness when servicing fuel system components.


    Object Number: 522641  Size: SH
  1. Relieve the fuel pressure. Refer to Fuel Pressure Relief .
  2. Clean any dirt from the fuel pressure regulator retaining ring.
  3. Remove the vacuum hose from the pressure regulator.

  4. Object Number: 568936  Size: SH
  5. Remove the retainer clip from the fuel pressure regulator (6).
  6. Lift and twist the fuel pressure regulator in order to remove the fuel pressure regulator from the fuel pressure regulator housing using a shop towel to catch any spilled fuel.
  7. Remove the regulator seal lower O-ring (2).
  8. Remove the regulator assembly filter (3).
  9. Remove the regulator seal upper O-ring (4).
  10. Remove the regulator seal back-up ring (5).
  11. Cover the fuel pressure regulator housing to prevent contamination from entering the fuel system.

Installation Procedure

Notice: 

   • Do not use compressed air in order to test or clean a fuel pressure regulator as damage to the fuel pressure regulator may result.
   • Clean the fuel pressure regulator filter screen with gasoline if necessary.
   • Do not immerse the fuel pressure regulator in a solvent bath in order to prevent damage to the fuel pressure regulator.


    Object Number: 568936  Size: SH
  1. Install the new O-rings on the fuel pressure regulator, if a new fuel pressure regulator is not being installed. Lubricate the O-rings lightly with clean engine oil.
  2. Install the regulator seal back-up ring (5).
  3. Install the regulator seal upper O-ring (4).
  4. Install the regulator assembly filter (3).
  5. Install the regulator seal lower O-ring (2).
  6. Install the retainer clip to the fuel pressure regulator (6).

  7. Object Number: 522641  Size: SH
  8. Install the vacuum line to the fuel pressure regulator.
  9. Install the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
  10. Inspect for leaks.
  11. 9.1. Turn the ignition switch ON for 2 seconds.
    9.2. Turn the ignition switch OFF for 10 seconds.
    9.3. Turn the ignition switch ON.
    9.4. Visually inspect the fuel system for fuel leaks.
  12. Install the rear seat cushion. Refer to Rear Seat Cushion Replacement in Seats.

  13. Object Number: 475295  Size: SH
  14. Install the intake manifold sight shield (1) to the engine.
  15. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  16. Install the intake manifold sight shield nuts (2).
  17. Tighten
    Tighten the nuts to 3 N·m (27 lb in).