Removal Procedure
Tools Required
J 34730-1A Fuel Pressure
Gauge
Notice: Do not attempt to straighten any kinked nylon fuel lines.
Replace any kinked nylon fuel feed or return pipes in order to prevent damage
to the vehicle.
Important: There is no service interval for in-line fuel filter replacement. Only
replace the in-line fuel filter if it is restricted.
- Relieve the fuel system
pressure. Refer to the
Fuel Pressure Relief
.
Caution: Refer to Vehicle Lifting Caution in the Preface section.
- Raise the vehicle.
Refer to
Lifting and Jacking the Vehicle
in General Information.
- Disconnect the fuel feed
quick-connect fitting (5) at the inlet of the in-line fuel filter (4). Refer
to
Plastic Collar Quick Connect Fitting Service
.
- Disconnect the threaded fitting at the outlet of the in-line fuel
filter.
- Drain any remaining fuel into an approved gasoline container.
- Inspect the lines for cuts, swelling, cracks, and distortion.
Replace the lines as required.
- Inspect the retainer (7), the fuel tank vapor hose (1), the EVAP
hose (2), and the purge hose (3).
- Inspect the fuel return pipe quick connect fitting (6).
Installation Procedure
- Remove the protective
caps from the new in-line fuel filter.
- Install the new plastic connector retainer in the same position
as on the old in-line fuel filter.
- Slide the in-line fuel filter into place.
- Connect the quick-connect fitting at the inlet (5) of the in-line
fuel filter (4). Refer to
Plastic Collar Quick Connect Fitting Service
.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Connect the threaded
fitting at the outlet of the in-line fuel filter.
Tighten
Use a back-up wrench in order to prevent the in-line fuel filter from
turning.
- Reposition the EVAP pipe. (2)
Tighten
Tighten the in-line fuel filter outlet nut to 30 N·m (22 lb ft).
- Lower the vehicle.
- Tighten the fuel tank filler pipe cap (1).
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in
Engine Electrical.
- Inspect for fuel leaks.
10.1. | Turn the ignition switch ON for 2 seconds. |
10.2. | Turn the ignition switch OFF for 10 seconds. |
10.3. | Turn the ignition switch ON. |
10.4. | Check for fuel leaks. |
- Install the rear seat cushion. Refer to
Rear Seat Cushion Replacement
in Seats.
- Install the intake manifold sight shield.
Tighten
Tighten the intake manifold nuts to 3 N·m (27 lb in).