The fuel metering system consists of the following parts:
• | The fuel supply components (fuel tank, pump, pipes). |
• | The fuel pump electrical circuit. |
• | The fuel pressure regulator. |
• | The idle air control (IAC) valve. |
• | The throttle position (TP) sensor. |
System Overview
The fuel tank stores the fuel supply. An electric fuel pump attaches
to the fuel sender assembly inside the fuel tank. The fuel pump sends fuel
through the fuel feed pipe and an in-line fuel filter to the fuel rail assembly.
The pump provides fuel at a pressure greater than is needed by the injectors.
The fuel pressure regulator, part of the fuel rail assembly, keeps fuel
available to the injectors at a regulated pressure. A separate fuel return
pipe returns the unused fuel to the fuel tank.
Fuel Pump Electrical Circuit
The fuel pump relay is located below the rear seat inside the rear electrical
center. The fuel pump relay allows the fuel pump to be energized by
the PCM. When the ignition is first turned On, the PCM energizes the
fuel pump relay for two seconds. This allows the fuel pump to run for
two seconds and build up fuel pressure for cranking. The PCM then waits
for ignition reference pulses from the ignition coils. Once the PCM
sees references pulses, the PCM energizes the relay to run the fuel pump.
Fuel Rail Assembly
The fuel rail consists
of five parts:
• | The pipe that carries fuel to each injector. |
• | The fuel pressure regulator. |
• | The fuel pressure test port. |
• | The fuel rail ground strap. |
• | Eight individual fuel injectors. |
The fuel rail is mounted on the intake manifold and distributes fuel
to each cylinder through the individual injectors.
Fuel is delivered from the pump through the fuel feed pipe to the inlet
port of the fuel rail pipe. From the fuel feed inlet, fuel is directed to
the front rail pipe, then a crossover to the rear pipe, then through
the rear rail pipe to the fuel pressure regulator. Fuel in excess of
injector needs flows back through the pressure regulator assembly to
the outlet port of the fuel rail. Fuel then flows through the fuel return
pipe to the fuel tank to begin the cycle again.
A eight digit identification number is stamped on the fuel rail assembly.
The model identification contains the Julian date, the year, and the shift.
Refer to this model identification number if servicing or part replacement
is required.
Fuel Injectors
The top-feed fuel injector assembly is a solenoid operated device, controlled
by the PCM, that meters pressurized fuel to a single engine cylinder. The
PCM energizes the injector solenoid, which opens a ball valve, allowing
fuel to flow past the ball valve, and through a recessed flow director
plate. The director plate has multiple machined holes that control the
fuel flow, generating a conical spray pattern of finely atomized fuel at
the injector tip. Fuel is directed at the intake valve, causing it to become
further atomized and vaporized before entering the combustion chamber.
An injector stuck partly open can cause a loss of pressure after engine
shutdown. Consequently, long cranking times would be noticed on some engines.
Fuel Pressure Regulator