1. Install the engine support fixture
2. Remove the right drive axle. Refer to Wheel Drive Shaft Replacement in Front Wheel Drive Shafts.
3. Raise the left side of the powertrain (the transmission side) 25.4 mm (1 in) above the powertrain resting position with the adjusting screws.
4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
5. Support the vehicle with safety stands.
6. Remove the wiring harness.
7. Remove the right transmission to engine brace. Refer to Transmission Brace Replacement .
8. Disconnect the vehicle speed sensor connector.
9. Remove the ground wire from the case.



10. Remove the following parts from the case extension:

•	Five 13 mm bolts (128, 129)

•	One 15 mm stud (127)

11. Remove the case extension (134) and the seal (126).
12. Remove the roller thrust bearing (132) and the selective washer (133)



13. Remove the 8 mm scavenge tube bolt (15).
14. Remove the scavenge tube (54) by prying on the differential.
15. Remove the scavenge tube seal (53).

Tools Required

1. Inspect the scavenge tube (54) for damage and clogging.



2. Install the scavenge tube seal (53) into the case.
3. Install the scavenge tube (54) into the scavenge tube seals (53) located in the case and in the driven sprocket support. Tap the scavenge tube (54) lightly with a plastic hammer to ensure a tight fit in both seals.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

4. Install the scavenge tube bolt (15).

Tighten
Tighten the bolt to 8-14 N·m (6-10 lb ft).




5. Inspect the case to case extension seal (126).
6. Inspect the case extension mating surface for damage.



7. Install the following parts:

•	The selective washer (133)

•	The thrust washer (132)

•	The case extension seal (126)

•	The case extension (134)




8. Apply pipe thread sealant GM P/N 12346004 to bolt threads before installation. Install the case extension bolts (128, 129).
9. Hand tighten the bolts (128, 129) until the case extension (134) is seated onto the case.



10. Install the long J 25025-7A and the J 8001 .
11. Position the dial indicator with the stem contacting the output shaft (112). Set the dial indicator to zero.
12. Insert the J 28585 through the vehicle speed sensor bore and lift the speed sensor rotor for measurement. Protect the bore with a piece of wood or a suitable piece of plastic.
13. Proper end play clearance is 0.15-0.65 mm (0.006-0.026 in).
14. Record the measured specification and, if necessary, adjust the clearance with the proper thickness selective thrust washer and reassemble. Refer to step 3.
15. Remove the dial indicator set and the post.




Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

16. Install the stud (127).

Tighten

•	Tighten the bolt (128) and the stud (127) to 50-55 N·m (37-40 lb ft).

•	Tighten the bolt (129) to 20-27 N·m (15-20 lb ft).

17. Connect the vehicle speed sensor.
18. Install the ground wire to case.
19. Install the transmission brace. Refer to Transmission Brace Replacement .
20. Install the wiring harness.
21. Install the right drive axle. Refer to Wheel Drive Shaft Replacement in Driveline/Axle-Front Wheel Drive Shafts.
22. Remove the safety stands.
23. Lower the vehicle.
24. Remove the engine support fixture.
25. Fill the transmission with fluid. Refer to Fluid Capacity Specifications .
26. Check the fluid level. Refer to Transmission Fluid Check