The numbers below refer to the step numbers on the diagnostic table.
Placing the mode switch in any position other than OFF, along with placing the air temperature control switch in a cold setting, activates A/C operation. For the purpose of this and future steps where A/C operation is necessary, bi-level mode is used for consistent testing.
The HVAC control module is inoperative when the module does not respond to any operator control requests to enable the A/C compressor. The blower motor may still operate independent of the A/C controls.
Step | Action | Yes | No |
---|---|---|---|
Schematic Reference: HVAC Schematics DEFINITION: The A/C compressor clutch will not engage when an A/C request has been made and a Powertrain DTC has not been set. | |||
1 | Did you perform the HVAC Diagnostic System Check? | Go to Step 2 | |
Does the scan tool indicate that the ECT parameter is above 125°C (257°F)? | Go to Engine Overheating in Engine Cooling | Go to Step 3 | |
Important: The ambient air temperature must be above 3°C (38°F).
Does the A/C compressor operate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 4 | |
4 |
Are the pressure values within specifications for the ambient air temperature, and within 103 kPa (15 psi) of each other? | Go to Step 5 | Go to Leak Testing in Heating, Ventilation and Air Conditioning |
Is the HVAC control module inoperative? | Go to Step 7 | Go to Step 6 | |
6 |
Does the scan tool parameter turn ON and OFF each time the switch is pressed? | Go to Step 9 | Go to Step 32 |
7 | Test the battery positive voltage circuit to the HVAC control module for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 8 |
8 | Test the ground circuit of the HVAC control module for an open or a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 32 |
9 |
Does the scan tool indicate that both the High and Low Refrig. Pressure Switches are Closed? | Go to Step 13 | Go to Step 10 |
10 | Does the scan tool indicate that the High Refrig. Pressure Switch is Open? | Go to Step 11 | Go to Step 12 |
11 |
Does the scan tool indicate the High Refrig. Pressure Switch parameter is closed? | Go to Step 34 | Go to Step 15 |
12 |
Does the scan tool indicate the Low Refrig. Pressure Switch parameter is closed? | Go to Step 30 | Go to Step 16 |
13 |
Does the scan tool indicate that the A/C Possible parameter is ON? | Go to Step 14 | Go to Step 33 |
14 |
Does the scan tool indicate that the Commanded A/C parameter is ON? | Go to Step 17 | Go to Step 35 |
15 |
Did you find and correct the condition? | Go to Step 43 | Go to Step 35 |
16 |
Did you find and correct the condition? | Go to Step 43 | Go to Step 35 |
17 | With a scan tool, command the A/C compressor clutch relay ON and OFF. Does the A/C compressor clutch relay turn ON and OFF with each command? | Go to Step 18 | Go to Step 20 |
18 |
Does the test lamp illuminate? | Go to Step 19 | Go to Step 28 |
19 |
Does the A/C compressor clutch engage? | Go to Step 29 | Go to Step 23 |
20 |
Does the test lamp illuminate? | Go to Step 21 | Go to Step 27 |
21 |
Does the test lamp turn ON and OFF with each command? | Go to Step 29 | Go to Step 22 |
22 | Does the test lamp remain illuminated with each command? | Go to Step 25 | Go to Step 26 |
23 | Test the A/C compressor clutch supply voltage circuit at the A/C compressor clutch for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 24 |
24 | Test the ground circuit of the A/C compressor clutch for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 31 |
25 | Test the control circuit of the A/C compressor clutch relay for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 35 |
26 | Test the control circuit of the A/C compressor clutch relay for an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 35 |
27 | Repair the coil side voltage supply circuit of the A/C compressor clutch relay. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 43 | -- |
28 | Repair the switch side voltage supply circuit of the A/C compressor clutch relay. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 43 | -- |
29 | Inspect for poor connections at the A/C compressor clutch relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 36 |
30 | Inspect for poor connections at the harness connector of the A/C low pressure switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 37 |
31 | Inspect for poor connections at the harness connector of the A/C compressor clutch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 40 |
32 | Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 41 |
33 | Inspect for poor connections at the Heater and A/C Programmer. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 39 |
34 | Inspect for poor connections at the harness connector of the A/C high pressure switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 38 |
35 | Inspect for poor connections at the harness connector of the powertrain control module (PCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 43 | Go to Step 42 |
36 | Replace the A/C compressor clutch relay. Refer to Compressor Relay Replacement in Heating, Ventilation, and Air Conditioning. Did you complete the replacement? | Go to Step 43 | -- |
37 | Replace the A/C low pressure switch. Refer to Air Conditioning (A/C) Low Pressure Switch Replacement in Heating, Ventilation, and Air Conditioning. Did you complete the replacement? | Go to Step 43 | -- |
38 | Replace the A/C high pressure switch. Refer to Air Conditioning (A/C) High Pressure Switch Replacement in Heating, Ventilation, and Air Conditioning. Did you complete the replacement? | Go to Step 43 | -- |
39 | Replace the HVAC control processor. Refer to HVAC Control Processor Replacement . Did you complete the replacement? | Go to Step 43 | -- |
40 | Replace the A/C compressor clutch coil. Refer to Air Conditioning Clutch Coil Removal and Air Conditioning Clutch Coil Installation in Heating, Ventilation, and Air Conditioning. Did you complete the replacement? | Go to Step 43 | -- |
41 | Replace the HVAC control module. Refer to HVAC Control Module Replacement . Did you complete the replacement? | Go to Step 43 | -- |
42 |
Important: Perform the programming procedure for the PCM. Replace the PCM. Refer to Powertrain Control Module Replacement in Engine Controls - 4.6L. Did you complete the replacement? | Go to Step 43 | -- |
43 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 4 |