Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the battery. Refer to
Battery Replacement
in Engine Electrical.
- Remove the surge tank retaining bolts.
- Disconnect the surge tank inlet hose.
- Disconnect the surge tank outlet hose.
- Disconnect the electrical connector from the low coolant sensor.
- Remove the surge tank.
Installation Procedure
- Connect the electrical connector to the low coolant sensor.
- Install the surge tank.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the surge tank retaining bolts.
Tighten
Tighten the surge tank bolts to 6 N·m (53 lb in).
- Connect the surge tank outlet hose.
- Connect the surge tank inlet hose.
- Install the battery. Refer to
Battery Replacement
in Engine Electrical.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.