Removal Procedure
- Remove the left closeout insulator panel. Refer to
Instrument Panel Insulator Panel Replacement - Left Side
in
Instrument Panel, Gages, and Console.
- Remove the left knee bolster. Refer to
Driver Knee Bolster Panel Replacement
in Instrument Panel, Gages,
and Console.
- Remove the stoplamp/ABS/shift lock switch from the brake pedal.
Refer to
Stop Lamp Switch Replacement
.
- Remove the torque converter clutch/cruise control release switch.
Refer to
Torque Converter Clutch/Cruise Control Release Switch Replacement
in Automatic Transaxle-4T80-E.
- Remove the vacuum brake
booster pushrod retainer (3) from the brake pedal clevis pin.
- Remove the foam spacer (2) from the brake pedal clevis
pin.
- Disconnect the vacuum brake booster pushrod (1) from the
brake pedal.
- Remove the accelerator cable form the brake pedal assembly. Refer
to
Accelerator Control Cable Replacement
in Engine Controls - 4.6L.
- Remove the brake pedal
assembly to booster stud mounting nuts (1).
- Remove the brake pedal assembly to support bracket mounting bolt (2).
- Remove the brake pedal assembly from the car.
Installation Procedure
- Install the brake pedal
assembly into position on the booster studs.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the brake pedal assembly to brake booster mounting nuts (1).
Tighten
Tighten the brake pedal assembly to booster stud mounting nuts to 30 N·m
(22 lb ft).
- Install the brake pedal assembly to support bracket mounting bolt (2).
Tighten
Tighten the brake pedal assembly to support bracket mounting bolt to
11 N·m (97 lb in).
- Apply a small amount of
lubricant, (GM P/N 12346293) or equivalent to the clevis pin
of the brake pedal.
- Connect the vacuum brake booster pushrod (1) to the brake
pedal clevis pin.
- Install the foam spacer (2) to the brake pedal clevis pin.
- Install the retainer clip (3) to the brake pedal clevis
pin.
- Install the accelerator cable to the brake pedal assembly. Refer
to
Accelerator Control Cable Replacement
in Engine Controls - 4.6L.
- Install the stoplamp/ABS/shift lock switch to the brake pedal
assembly. Refer to
Stop Lamp Switch Replacement
.
- Install the torque converter clutch/cruise control release switch
to the brake pedal assembly. Refer to
Torque Converter Clutch/Cruise Control Release Switch Replacement
in Automatic
Transaxle-4T80-E.
- Install the left knee bolster. Refer to
Driver Knee Bolster Panel Replacement
in Instrument Panel, Gages,
and Console.
- Install the left closeout insulator panel. Refer to
Instrument Panel Insulator Panel Replacement - Left Side
in
Instrument Panel, Gages, and Console.