Removal Procedure
Caution: This vehicle is equipped with a Supplemental Inflatable Restraint (SIR) System. Failure to follow the correct procedure could cause the following conditions:
• | Unnecessary SIR system repairs |
In order to avoid the above conditions, observe the following guidelines:
• | Refer to SIR Component Views in order to determine if you are performing service on or near the SIR components or the SIR wiring. |
• | If you are performing service on or near the SIR components or the SIR wiring, disable the SIR system. Refer to Disabling the SIR System. |
- Disable the SIR system. Refer to
Disabling the SIR System
in SIR.
- Remove the center console . Refer to
Console Replacement
.
- Remove the support cover (4)
from the hinge pillar tie bar support brace (2).
- Remove the steering column opening bracket. Refer to
Driver Knee Bolster Reinforcement Replacement
.
- Remove the instrument panel cluster. Refer to
Instrument Cluster Replacement
.
- Remove the right sound insulator. Refer to
Instrument Panel Insulator Panel Replacement - Right Side
.
- Remove the left sound insulator. Refer to
Instrument Panel Insulator Panel Replacement - Left Side
.
- Remove the storage compartment. Refer to
Instrument Panel Storage Compartment Replacement
.
- Disconnect the aspirator tube.
- Disconnect the inside air temperature sensor electrical connector.
- Remove the PSIR module. Refer to
Inflatable Restraint Instrument Panel Module Replacement
in SIR.
- Remove the instrument panel trim panels. Refer to both of the
following procedures:
- Remove the headlamp switch. Refer to
Headlamp Switch Replacement
in Lighting Systems.
- Remove the hood latch release handle. Refer to
Hood Primary Latch Release Cable Handle Replacement
in Body Front End.
- Lower the steering column. Refer to
Steering Column Replacement
in Steering Wheel and Column.
- Remove the right instrument
panel to hinge pillar tie bar fastener (1).
- Remove the center instrument
panel to hinge pillar tie bar fasteners (2), on each side of the radio/climate
control panel opening.
- Remove the lower instrument panel to bracket fasteners (1),
at each end of the IP.
- Remove the instrument panel to dash panel fasteners (3, 4).
- Partially remove the instrument panel.
Disconnect
the electrical connectors.
- Push the aspirator tube through the IP.
- With the aid from an assistant, remove the instrument panel assembly.
Installation Procedure
- Ensure the retainer nuts
to the dash panel are not damaged or broken. If broken or damaged nuts are
present, replace the retainer nuts.
- With the aid from an assistant, partially install the instrument
panel assembly.
- Connect the electrical connectors.
- Pull the aspirator tube through the IP to the original location.
- Align the instrument panel to the hinge pillar tie bar mounting
brackets.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the instrument panel fasteners (3).
Tighten
Tighten the fasteners to 2 N·m (18 lb in).
- Install the instrument panel to dash panel fasteners (4).
Tighten
Tighten the fastener to 9 N·m (80 lb in).
- Install the lower instrument panel to bracket fasteners (1).
Tighten
Tighten the fasteners to 11 N·m (97 lb in).
- Install the 4 center instrument panel to tie bar fasteners (2).
Tighten
Tighten the fasteners to 2 N·m (18 lb in).
- Install the right instrument
panel to tie bar fastener (1).
Tighten
Tighten the fastener to 2 N·m (18 lb in).
- Install the steering column. Refer to
Steering Column Replacement
in Steering Wheel and Column.
- Install the hood latch release handle. Refer to
Hood Primary Latch Release Cable Handle Replacement
in Body Front End.
- Install the headlamp switch. Refer to
Headlamp Switch Replacement
in Lighting Systems.
- Install the instrument panel trim plates. Refer to both of the
following procedures:
- Install the PSIR module. Refer to
Inflatable Restraint Instrument Panel Module Replacement
in SIR.
- Connect the aspirator tube to the inside air temperature sensor.
- Connect the electrical connector.
- Install the instrument panel storage compartment. Refer to
Instrument Panel Storage Compartment Replacement
.
- Install the left sound insulator. Refer to
Instrument Panel Insulator Panel Replacement - Left Side
.
- Install the right sound insulator. Refer to
Instrument Panel Insulator Panel Replacement - Right Side
.
- Install the instrument panel cluster. Refer to
Instrument Cluster Replacement
.
- Install the steering column opening bracket. Refer to
Driver Knee Bolster Reinforcement Replacement
.
- Install the support cover (4)
to the hinge pillar tie bar support brace (2).
- Install the center console. Refer to
Console Replacement
.
- Enable the SIR system. Refer to
Enabling the SIR System
in SIR.