Tools Required
J 34730 Fuel Pressure
Gauge
Removal Procedure
Notice: Do not use compressed air to test or clean a fuel pressure regulator. Excessive
air pressure can damage the fuel pressure regulator.
In order to prevent damage to the fuel pressure regulator, do not immerse the
fuel pressure regulator in a cleaning solvent. Use only clean engine oil
to lubricate the O-rings. In order to prevent damage to the fuel pressure regulator,
DO NOT use any other type of lubricant.
- Relieve fuel system pressure.
Refer to
Fuel Pressure Relief
.
- Disconnect the fuel pressure
regulator vacuum hose from the fuel pressure regulator.
- Clean any dirt from the
fuel pressure regulator (6) retaining ring (3).
- Remove the retaining ring (3).
- Catch any spilled fuel using a shop towel.
- Lift and twist the fuel pressure regulator (6) from the fuel rail
socket.
- Cover the fuel pressure regulator housing to prevent contamination
from entering the fuel system.
- Clean the fuel pressure regulator filter screen (1) with gasoline
and a soft brush.
Installation Procedure
Important: When servicing the fuel pressure regulator, insure that the O-ring backup,
large O-ring, filter screen, and small O-ring are properly placed on the regulator.
- Install new O-rings on
the fuel pressure regulator, if a new fuel pressure regulator is not being
installed.
1.1. | Install the regulator seal O-ring (2) (small O-ring). |
1.2. | Install the regulator filter (1). |
1.3. | Install the regulator seal O-ring (4) (large O-ring) |
1.4. | Install the O-ring back-up (5). |
- Insert the regulator into the fuel rail socket using a turning
motion to properly seat the O-rings.
- Install the retaining ring (3) on the fuel pressure regulator
(6).
- Position the vacuum port on the fuel pressure regulator in the
original position.
- Connect the vacuum hose
to the fuel pressure regulator.
- Connect the negative battery
cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Turn the ignition switch ON for 2 seconds.
- Turn the ignition switch OFF for 10 seconds.
- Turn the ignition switch ON.
- Check for fuel leaks.
- Install the rear seat cushion. Refer to
Rear Seat Cushion Replacement
in Seats.
- Install the intake manifold sight shield.
Tighten
Tighten the nuts to 3 N·m (27 lb in).