Drive Belt Tensioner Installation Procedure
- Install the drive belt
tensioner. Be sure to locate the tensioner anchor pin in the cylinder head
recess.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the drive
belt tensioner bolt.
Tighten
Tighten the drive belt tensioner bolt to 50 N·m (37 lb ft).
Drive Belt Idler Pulley Installation Procedure
- Place the drive belt idler
pulley and bolt in position.
- Tighten the drive belt idler pulley bolt.
Tighten
Tighten the accessory belt idler bolt to 50 N·m (37 lb ft).
Air Conditioning Compressor Installation Procedure
- Install the air conditioning compressor stud.
Tighten
Tighten the air conditioning compressor stud to 25 N·m
(18 lb ft).
- Slide the air conditioning compressor over the air conditioning
compressor stud and hold into position.
- Install the air conditioning compressor side bolts finger tight.
- Install the air conditioning compressor front bolt and nut finger tight.
- Tighten the air conditioning compressor bolts and nut in the following
sequence:
Tighten
- Tighten the air conditioning compressor front nut to 50 N·m
(37 lb ft).
- Tighten the air conditioning compressor front bolt to 50 N·m
(37 lb ft).
- Tighten the air conditioning compressor side upper bolt to 50 N·m
(37 lb ft).
- Tighten the air conditioning compressor side lower bolt to 25 N·m
(18 lb ft).
Generator Installation Procedure
- Place the generator in
position.
- Install the generator side bolts finger tight.
- Install the generator
front bolts finger tight.
- Tighten the generator bolts in the following sequence:
Tighten
• | Tighten the generator front upper bolt to 50 N·m
(37 lb ft). |
• | Tighten the generator side front bolt to 50 N·m (37 lb ft). |
• | Tighten the generator side rear bolt to 50 N·m (37 lb ft). |
• | Tighten the generator front lower bolt to 50 N·m
(37 lb ft). |
- Install the generator coolant upper pipe.
- Install the generator coolant lower pipe
with upper and lower outlet hoses.
- Install the generator coolant lower pipe bracket bolt.
Tighten
Tighten the generator coolant lower pipe bracket bolt to 9 N·m
(80 lb in).
- Connect the generator coolant upper outlet hose to the generator
coolant upper pipe.
- Connect the generator coolant lower outlet hose to the generator.
Power Steering Pump Installation Procedure
- Place the power steering
pump in position in the engine valley. Slide the molded wedge into the retaining
feature cast into the cylinder block.
Important: You MUST push the power steering pump toward the rear of the engine
as much as possible before tightening the bolt.
- Install the power steering pump bolt.
Tighten
Tighten the power steering pump bolt to 50 N·m (37 lb ft).