For 1990-2009 cars only
Removal Procedure
- Remove the vacuum booster check valve from the vacuum booster .
- Remove the master cylinder attaching nuts.
- Remove the master cylinder from the booster. Move the master cylinder forward just enough to clear the studs on the booster. This will flex the brake pipes slightly. It's important to be careful not to bend or distort the pipes.
- Remove the booster attaching nuts (1,2,3,) from the brake pedal assembly.
- Remove the booster pushrod from the brake pedal. Tilt the entire booster slightly to work pushrod off the pedal clevis pin (2) without putting undue side pressure on the pushrod.
- Remove the booster from the vehicle.
- Remove the gasket.
Important: The booster can be removed from the vehicle without removing or disconnecting the master cylinder. However, if both the booster and the master cylinder are to be removed, remove the master cylinder first; refer to Master Cylinder.
Installation Procedure
- Install the gasket to booster.
- Install the booster to the vehicle.
- Install the booster pushrod to the brake pedal. Tilt the entire booster slightly to work pushrod on the pedal without putting undue side pressure on the pushrod install the retaining pin. (2).
- Install the booster attaching nuts (1,2,3) to the booster studs.
- Install the master cylinder onto the booster.
- Install the master cylinder attaching nuts.
- Install the booster vacuum hose to the vacuum check valve.
Notice: Refer to Fastener Notice in the Preface section.
Tighten
Tighten the nuts to 27 N·m (20 lb ft).
