Steering Shaft, Lower Bearing, and Jacket - Assemble - Off Vehicle Power Tilt and Telescope
Tools Required
J 41688 Centering
Sphere Installer Tool
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the steering
column housing support assembly (3) to the telebearing and jacket assembly (2)
by using the 4 TORX® head screws (1).
Tighten
Tighten the screws to 17 N·m (13 lb ft).
- Install the tilt actuator
assembly (2) to the steering column support assembly (1) and
secure by using the 4 TORX® head screws (3).
Tighten
Tighten the screws to 9 N·m (80 lb in).
- Install the anti rotation
ball (1), shoulder bolt (3), compression spring (4) and
the retaining ring (5) to the steering column support assembly (2).
- Install the telescope
actuator assembly (3) to the telebearing and jacket assembly (1)
by using the 4 TORX® head screws (2).
Tighten
Tighten the screws to 9 N·m (80 lb in).
- Lubricate the centering
sphere (1) with lithium grease. Install the centering sphere (1)
and the joint preload spring (2) using J 41688
.
- Compress the centering
sphere and joint preload spring. Rotate the driver 90 degrees in the
clockwise direction until the arms lock in place.
- Install the race and upper
shaft assembly. Rotate the race and upper shaft assembly 90 degrees.
- Remove the race and upper
shaft assembly with the J 41688
. Rotate the race and upper shaft assembly 90 degrees and remove
from J 41688
.
- Apply lithium grease to
the exposed shaft engagement areas (1) and then install the lower steering
shaft assembly (2).
- Install the lower steering
shaft assembly (1) into the steering column tilt head assembly.
- Install the steering column
tilt head assembly (1).
- Stake the pivot pin locations (1)
in the 3 locations.
- Install the 2 pivot pins (1).
- Install the ball stud (2)
through the opening at the end of the tilt actuator assembly (1) located
on the steering column tilt head assembly (3). Lubricate the ball stud (2)
with grease #774 VLF.
- Install the turn signal
and multifunction switch assembly and secure by using the 2 pan head
tapping screws.
Tighten
Tighten the screws to 7 N·m (62 lb in).
- Install and align the
adapter and bearing assembly (3).
- Install the wave washer (2).
- Install the lower spring retainer (1).
- The upper steering shaft
assembly must be rotated to the center position with the block tooth (1)
in the 12 o'clock position.
- Install the hi resolution
steering wheel position sensor assembly (1).
20.1. | Rotate the center of the sensor until the pin slides into the
locating hole. The center of the sensor will lock up when centered. It may
take up to 5 revolutions. |
20.2. | Push the sensor onto the steering shaft assembly until the sensor
locating finger falls into the slot on the steering shaft assembly. |
20.3. | Remove the pin from the sensor. |
- Install the sensor retainer (1).
Align the slots of the sensor retainer to the ribs of the adapter and bearing
assembly. Push the sensor retainer (1) until it contacts the hi resolution
steering wheel position sensor assembly.
- Install the steering shaft seal (2).
- Install the windshield wiper and washer switch assembly only.
Refer to
Windshield Wiper and Washer Switch Assembly - Assemble - Off Vehicle
.
- Install the cruise control switch assembly only. Refer to
Cruise Control Switch Assembly - Assemble - Off Vehicle
.
Steering Shaft, Lower Bearing, and Jacket - Assemble - Off Vehicle Manual Tilt
• | J 42137 Lock
Plate Compressor Adapter |
• | J 41688 Centering
Sphere Installer Tool |
Important: You will need to replace the steering column support assembly if it
has been staked 3 times.
- Install the steering column support assembly (1) to the steering
column jacket assembly (3).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the 4 TORX®
screws (2).
Tighten
Tighten the screws to 17 N·m (13 lb ft).
- Install the centering
sphere (1) and the joint preload spring (2) using J 41688
. Lubricate the centering sphere (1)
with lithium grease.
- Compress the centering
sphere and joint preload spring. Rotate the driver 90 degrees in the
clockwise direction until the arms lock in place.
- Install the race and upper
shaft assembly (1). Rotate the race and upper shaft assembly 90 degrees.
- Remove the race and upper
shaft assembly with J 41688
.
- Rotate the race and upper shaft assembly 90 degrees up
and remove with the centering sphere.
- Apply lithium grease to
the exposed shaft engagement areas (1) and then install the lower steering
shaft assembly (2).
- Install the lower steering
shaft assembly into the steering column tilt head assembly.
- Install the steering column
tilt head assembly (1).
- Install the 2 pivot pins (2).
- Stake the pivot pins in
3 locations (1).
- Install the signal switch
housing assembly (1).
- Install the 2 pan head tapping screws (2).
Tighten
Tighten the screws to 7 N·m (62 lb in).
- Install the turn signal
and multifunction switch assembly.
- Install the 2 pan
head tapping screws.
Tighten
Tighten the screws to 7 N·m (62 lb in).
- Install the inner race (1).
- Install the upper bearing inner race seat (2).
- Install the upper bearing spring (3).
- Install the turn signal
cancel cam assembly (3). Lubricate with lithium grease.
- Install the cam orientation plate (1).
- Install the bearing retainer (2) using J 23653-SIR
and J 42137
. The bearing retainer must seat in the groove on the race
and upper shaft assembly.
- Install the wave washer (1)
onto the race and upper shaft assembly (2).
- To install the inflatable
restraint steering wheel module coil:
- Align the block tooth on the race and upper shaft assembly (1)
to the 12 o'clock position.
- Ensure the inflatable
restraint steering wheel module coil is centered. If reusing the original
inflatable restraint steering wheel module coil refer to
Inflatable Restraint Coil Centering - Off Vehicle
.
26.1. | Depress the tab (1) on the back of the inflatable restraint
steering wheel module coil and rotate the center of the inflatable restraint
steering wheel module coil 6 revolutions. Follow the direction of the
black arrow. |
26.2. | Turn the inflatable restraint steering wheel module coil 2.5 revolutions
the opposite direction from the step listed above. |
- Install the retaining
ring (1). The retaining ring must seat securely onto the race and upper
shaft assembly (2).
- Install and align the
adapter and bearing assembly (1).
- Install the lower bearing seat (3). The lower bearing seat
must be in contact with the adapter and bearing assembly.
- Install the lower bearing spring (2).
- Install the lower spring
retainer (1). Press the spring retainer onto the lower steering
shaft assembly to 36 MM +/- 0.5 MM from the end
of the adapter and bearing assembly.
- The upper steering shaft
assembly must be rotated to the center position with the block tooth (1)
in the 12 o'clock position.
- Install the hi resolution
steering wheel position sensor assembly (1).
33.1. | Rotate the center of the sensor until the pin slides into the
locating hole. The center of the sensor will lock up when centered. It may
take up to 5 revolutions. |
33.2. | Push the sensor onto the steering shaft assembly. |
33.3. | Remove the pin from the sensor. |
- Install the sensor retainer (1).
Align the slots of the sensor retainer to the ribs of the adapter and bearing
assembly. Push the sensor retainer (1) until it contacts the hi resolution
steering wheel position sensor assembly.
- Install the steering shaft seal (2).
- Route the wire harness
assembly along the steering column jacket assembly.
- Install the blue (1),
black (2), and gray (3) connectors.
- Pop the wire harness assembly (1) into the wire harness strap (2).
- Install the 2 wire
harness straps (2). Install the wire harness strap (2) to the
steering column tilt head assembly (1).
- Install the tilt spring. Refer to
Tilt Spring - Assemble - Off Vehicle
.
- Install the inflatable restraint steering wheel module coil. Refer
to
Inflatable Restraint Steering Wheel Module Coil Assemble - Off Vehicle