The driver and passenger climate control seat systems each consist of the following components:
• | Heated/Cooled Seat Switch |
• | Climate Control Seat Module (CCSM) |
• | Heated/Cool Seat Cushion Ventilation Module |
• | Heated/Cool Seat Back Ventilation Module |
• | Heated/Cooled Seat Blower Motor |
• | Seat Cushion Temperature Sensor |
• | Seat Back Temperature Sensor |
Climate Controlled Seat (CCS) System
Both the driver and passenger seat have independent CCS systems. A CCSM mounted to the bottom of each seat cushion electronically controls each CCS system. The CCSM receive power from both battery positive voltage and ignition 1 voltage. The ignition
must be in the ON position with the heated/cooled seat switch set in the HEAT or COOL position for CCS system to activate.
Once a CCS system is activated, cabin air is drawn through the blower motor and distributed to each of the heated/cool seat ventilation modules located under the seat cushion and in the seat backrest. The copper fins on the ventilation modules then heat
or cool the passing air. The conditioned air is then directed into the bottom of the foam pad and along the surface of the seat to the occupant. The CCSM uses a set of algorithms to control the temperature of the heating/cooling modes.
Heated/Cooled Seat Switch and HVAC Control Module
The driver and passenger climate control seats can be operated independently of one another, and each is activated by a separate heated/cooled seat switch. Both switches are located in the HVAC control module. When a switch is pressed once, the HVAC module
illuminates the HI HEAT temperature indicator and sends a pulse width modulated signal to the CCSM. The CCSM then turns on the seat temperature to high heat in response to the switch signal. When the switch is pressed a second time, the HVAC module illuminates
the LO HEAT temperature indicator and sends a signal to the CCSM indicating the low heat request. When the switch is pressed a third time, the HVAC module will turn off the temperature indicator and signal the CCSM to turn off the system. If, after a slight
pause, the switch is pressed a fourth time, the HVAC module illuminates the HI COOL temperature indicator and sends a signal to the CCSM indicating the high cool request. When the switch is pressed a fifth time, the HVAC module illuminates the LO COOL temperature
indicator and sends a signal to the CCSM indicating the low cool temperature request. When the switch is pressed a sixth time, the HVAC module will turn off the temperature indicator and signal the CCSM to turn off the system.
CCSM Power and Ground
Battery positive voltage is supplied at all times to each CCSM through the battery positive voltage circuit and the HTD SEAT LH Fuse and the HTD SEAT RH Fuse located in the IP fuse block. This voltage is used by each module to supply power
to the ventilation modules and the blower motor. Battery positive voltage is also supplied to each module through the ignition 1 voltage circuit and the RPA / H/C SEAT Fuse 11 located in the body control module (BCM). The RPA / H/C SEAT voltage
is used to power up each module and allows the CCS system to operate only with the ignition in the ON position. Each CCSM is grounded through the module ground circuit to the ground stake.
Heated/Cooled Seat Ventilation Modules
Each heated/cooled seat has two heated/cooled seat ventilation modules, which are Thermo-Electronic Devices (TEDs), mounted downstream of the blower motor. These modules are controlled by the CCSM. Each ventilation module consists of a circuit of positive
and negative connections sandwiched between two ceramic plates. Each ceramic plate is equipped with copper fins for heat exchange. The air flowing past these fins is either directed as conditioned air to the seat cushion and seat back, or directed to the cabin
as waste air.
The ventilation module is essentially a solid state heat pump that is used to heat or cool the air supply to the seat cushion and seat back. When voltage is applied to the ventilation module, one side of the module releases energy as heat, while the opposite
side absorbs energy and gets cool. When the polarity of the current flow is switched, the hot and cool sides reverse.
Temperature Sensors
The seat temperature sensors are thermistors which are attached directly to the fins of each ventilation module. The CCSM supplies a 5 volt reference voltage through the temperature sensor signal circuit and ground through the temperature sensor
low reference circuit to the respective seat cushion and seat back temperature sensors. As the temperature of the ventilation module changes, the resistance of the thermistor varies changing the feedback voltage of the temperature sensor signal circuit. This
voltage varies from 0.5 volts to 4.0 volts. The CCSM monitors this voltage signal to determine the fin temperature so that it can adjust the seat temperature to the selected switch input.
Heated Seat Operation
When the heated/cooled seat switch is pressed for HI Heat, the Temperature Set Point, the CCSM will transition to the HEAT state. In the heat state, the module applies a pre-determined voltage through the heat control circuit to the ventilation module
while providing a ground through the cool control circuit to the ventilation module. A pre-determined voltage is also applied through the blower speed control circuit to the blower motor. The CCSM uses the following sequence, beginning with the Heat SoftStart
Mode, to achieve the Set Point Temperature before it can enter the Control Heat Mode. If the fin temperature is already above the Temperature Set Point, the CCSM will skip the Heat SoftStart Mode and proceed to the Control Heat Mode.
• | Heat SoftStart Mode:
While transitioning to the heat mode, the CCSM will initiate the SoftStart Mode. The intent of the Heat SoftStart Mode is for the module to bring the ventilation module fin temperature up to the pre-determined
Temperature Set Point of the High Heat Mode. The module does this by setting the blower motor speed control voltage to 3.0 volts, while ramping up the ventilation module voltage from 0 volts to the maximum available voltage at which point the system
transitions to High Heat Mode. |
• | High Heat Mode:
The intent of the HIGH Heat Mode is to increase the fin temperature to the pre-determined Temperature Set Point in order for the CCSM to go into the Control Heat Mode. The module does this by maintaining
the ventilation module at the maximum voltage, while maintaining the minimum required airflow across the fins. After a maximum duration of 3 minutes, or upon achieving the pre-determined temperature set point, the system transitions to the Control Heat
Mode. |
• | Control Heat Mode:
At the completion of high heat mode the CCSM will initiate Control Heat Mode. The intent of the Control Heat Mode is to maintain the desired fin temperature. The CCSM does this by; first, adjusting the
voltage supply to the blower motor to control blower motor speed, and second, by controlling the voltage supplied to the ventilation module. The CCSM updates these voltages once every second. Increasing the blower motor speed will decrease the fin temperature.
If the maximum blower motor speed is achieved and the fin temperature is still above the set point of high heat, the module will then begin to control the ventilation module voltage to achieve temperature set point. Decreasing the ventilation module voltage
decreases the fin temperature. |
| If the CCSM is trying to raise the fin temperature to set point by raising the ventilation module voltage, and the fin temperature can not be raised because the ventilation module voltage is at the maximum, the CCSM
will reduce the blower motor speed to achieve the temperature set point. |
Cooled Seat Operation
When the heated/cooled seat switch is pressed for HI Cool, the CCSM will transition to the COOL state. In response to this command, the module applies a pre-determined voltage through the cool control circuit to the ventilation module while providing a
ground through the heat control circuit to the ventilation module. A pre-determined voltage is also applied to the blower motor. The CCSM uses the following sequence, beginning with the Cool SoftStart Mode, to achieve the Set Point Temperature before it can
enter the Control Cool Mode.
• | Cool SoftStart Mode:
The intent of the Cool SoftStart Mode is for the CCSM to bring the ventilation module fin temperature up to the pre-determined Temperature Set Point of the high cool mode. The CCSM does this by setting
the blower motor speed control voltage to 9.5 volts, while ramping up the ventilation module voltage from 0 volts to 8.7 volts at which point the system transitions to High Cool Mode. |
| If the heated/cooled seat switch was Initially set
to LO COOL at this point the system would by-pass the high cool mode and transition directly to the Control Cool Mode. |
• | High Cool Mode:
The intent of the High Cool Mode is to increase the fin temperature to the pre-determined Temperature Set Point of the control cool mode. The CCSM does this by setting the blower speed voltage to 6.1 volts
and the ventilation module voltage to 7.1 volts. After 12 minutes the system transitions to the Control Cool Mode. |
• | Control Cool Mode:
At the completion of High Cool Mode the CCSM will initiate Control Cool Mode. The intent of the control cool mode is to maintain the fin temperature; first, by adjusting the speed of the blower motor
by controlling the voltage supplied to the motor, second, by controlling the ventilation module voltage. The CCSM updates these voltages once every second. |