GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2001 🢒 Alero Export 🢒 HVAC 🢒 Heating, Ventilation and Air Conditioning 🢒 Air Temperature Door Replacement

Removal Procedure

    Object Number: 604824 Size: SH
  1. Remove the HVAC module assembly. Refer to HVAC Module Assembly Replacement .
  2. Remove the evaporator core. Refer to Air Conditioning Evaporator Core Replacement .
  3. Unclip the link end of the temperature door shaft.
  4. Remove the temperature door from the module. Complete the following steps:
    5. 4.1. Slide the door to the right.
    4.2. Pull down on the door in order to remove the link end of the door.

Installation Procedure

    Object Number: 604824 Size: SH
  1. Install the temperature door to the module. Complete the following steps:
    2. 1.1. Insert the link end of the door into the module.
    1.2. Push up on the door into the module in order to seat the door.
  2. Clip the link end of the temperature door shaft.
  3. Install the evaporator core. Refer to Air Conditioning Evaporator Core Replacement .
  4. Install the HVAC module assembly. Refer to HVAC Module Assembly Replacement .