Important:
• | Any time the camshaft housing to the cylinder head bolts are loosened
or removed, the camshaft housing to the cylinder head gasket must be replaced. |
• | During disassembly, ensure that the valve lifters are kept together
and identified so that they can be reinstalled in the original locations. |
• | Before disassembling the valve mechanism, make a compression test
and note the results. Refer to
Engine Compression Test
. |
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cable.
- Remove the ignition coil and the module assembly electrical connections.
- Remove the ignition coil and the module assembly to the camshaft
housing bolts.
- Remove the assembly by
pulling straight up.
- Remove the camshaft position sensor connector.
- Remove the power steering
pump and position aside.
Do not disconnect the power steering lines.
- Remove the vacuum line from the fuel pressure regulator and the
fuel injector harness connector.
- Remove the fuel line retaining clamp from the bracket on top of
the intake camshaft housing.
- Remove the fuel rail to
the camshaft housing retaining bolts.
- Remove the fuel rail from the cylinder head as follows:
• | Cover the injector openings in the cylinder head. |
• | Cover the injector nozzles. |
• | Leave the fuel lines attached and the position fuel rail aside
(on top of the master cylinder). |
- Disconnect, but do not remove from the vehicle, the timing chain
housing at the intake camshaft housing. Refer to
Timing Chain Housing Replacement
.
- Remove the camshaft housing
cover to the camshaft housing retaining bolts.
Important:
• | Use the reverse of the tightening procedure when loosening the
camshaft housing to the cylinder head retaining bolts. |
• | Leave the two bolts loosely in place in order to hold the camshaft
housing while separating the camshaft cover from the housing. |
- Remove the camshaft housing to the cylinder head retaining bolts i the
sequence shown.
Important: Tighten the bolts evenly in order to prevent the cover from binding
on the dowel pins.
- Push the cover off the housing by threading four of the housing to head
retaining bolts into the tapped holes in the camshaft housing cover.
- Remove the two loosely installed camshaft housing to head bolts.
- Remove the cover and discard the gaskets.
- Loosely reinstall one camshaft housing to cylinder head bolt in
order to retain the housing during the camshaft and lifter removal.
- Note the position of the chain sprocket dowel pin for reassembly.
Remove the camshaft being careful not to damage the camshaft or the
journals.
Important: The valve lifters are not serviceable. Replace faulty valve lifters.
Coat the valve lifter with the Camshaft and Lifter Prelube GM P/N 12345501
or the equivalent. If the new lifters are installed, add the Engine Oil Supplement
GM P/N 1052367, or the equivalent, to the engine oil.
- Remove the valve lifters as follows:
• | Keep the lifters in order to reinstall the lifters to the original
locations. |
• | In order to minimize the lifter bleed down, perform the following
procedure: |
- | Store the lifters upside down, opposite of the installed position,
on a level surface. |
- | Store the lifters submerged in clean engine oil. |
Important: Ensure that the alignment dowel pins are in the cylinder head prior
to installing the camshaft housing.
- Remove the camshaft housing and the gasket.
Important: Do not attempt to repair the camshaft, replace if damaged.
If a new camshaft is installed, all of the valve lifters actuated by
the camshaft must also be replaced.
- Inspect the following camshaft components for damage:
• | The keyway and the threads |
• | The camshaft position sensor reluctor |
- Inspect the camshaft bearing surfaces and the camshaft lobes for
the following damage:
• | Overheating or discoloration |
Important:
• | If a new camshaft has been installed, add the Engine Oil Supplement
GM P/N 1052367 or the equivalent to the engine oil. |
• | Coat the entire camshaft with the Camshaft and Lifter Prelube
GM P/N 12345501 or the equivalent. |
- Measure the bearing journals diameter with a micrometer.
If out of specification, replace the camshaft.
- Install the camshaft housing
to the cylinder head with a new gasket.
Sealer is unnecessary.
- Loosely install on camshaft housing to the cylinder head bolt
in order to hold the housing in place.
Important: Used lifters must be returned to the original position in the camshaft
housing. If the camshaft is being replaced, the lifters actuated by the camshaft
must also be replaced.
- Install the lifters into the lifter bores.
- Install the camshaft in the same position as when removed.
The timing chain sprocket dowel pin should be straight up and line up
with the centerline of the lifter bores.
- Install the new camshaft housing to the green colored camshaft
housing cover seals and into the cover.
Sealant is unnecessary.
- Remove the bolt holding the housing in place.
- Apply the pipe sealant GM P/N 1052080 or the equivalent to the
camshaft housing and the cover retaining bolt threads.
- Install the camshaft housing
cover to the camshaft housing.
Important: The top intake camshaft housing bolts are tightened to a different specification
than the other camshaft housing bolts.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Using the J 36660-A
Tighten
• | Tighten the camshaft housing to cylinder head bolts to 15 N·m
(11 lb ft) + 90 degrees in the sequence shown. |
• | Tighten the camshaft housing cover to camshaft housing bolts to
15 N·m (11 lb ft) + 30 degrees. |
- Rotate the bolts the amount of degrees specified in sequence.
- Install the timing chain housing and the timing chain. Refer to
Timing Chain Housing Replacement
.
- Uncover the fuel injectors and install the new injector O-ring
seals.
Lubricate the O-ring seals with engine oil.
- Uncover the injector openings
in the cylinder head and install the fuel rail onto the cylinder head.
- Install the fuel rail to the camshaft housing bolts.
Tighten
Tighten the camshaft housing bolts to 26 N·m (19 lb ft).
- Install the fuel line retaining clamp and the retainer to the
bracket on top of the camshaft housing.
- Install the vacuum line to the fuel pressure regulator.
- Install the fuel injector harness connector.
- Install the camshaft position sensor connector.
Important: When reinstalling the power steering pump, apply a 3 mm bead
of GM P/N 12346286 sealer or the equivalent to the joint at the end of the
camshaft housing halves before the installation of the power steering pump
and the pump face seal.
- Install the power steering pump assembly.
- Reinstall any spark plug boot connector assembly that has stuck
to a spark plug back onto the ignition coil and module assembly.
- Locate the ignition coil and the module assembly over the spark
plugs and push straight down.
- Clean any loose lubricant that is present on the ignition coil
and the module assembly to the camshaft housing bolts.
- Apply pipe sealant GM P/N 1052080 or the equivalent onto the ignition
coil and the module cover assembly to the camshaft housing bolts.
Tighten
Tighten the bolts to 15 N·m (11 lb ft) +
30 degrees.
Important: Do not compress the lifter plungers using a vise or other tool. This
will cause more air to enter the lifter assembly and will take more time to
bleed out once the lifters are installed.
- If new lifters have been installed or the lifters bled down while the
engine was disassembled, excessive lifter noise may be experienced. This is
a normal condition and no engine damage is occurring. Use the following procedure
to purge air from the lifters:
24.1. | Start the engine and allow the engine to warm up at idle for 5 minutes. |
24.2. | Increase the engine speed to 2,000 RPM until the lifter
noise is gone. |
24.3. | Return the engine to idle for an additional 5 minutes or
perform a road test. |
- Install the electrical connector to the ignition coil and the
module assembly.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Connect
the negative battery cable.
Tighten
Tighten the bolt to 16 N·m (12 lb ft).