Removal Procedure
Tools Required
Important: It may be necessary to remove the chamfer from the edge of an 18 mm
socket to obtain a full socket engagement on the thin headed flywheel bolts.
The flywheel can not be rotated to balance the flywheel to the engine
because it can only be installed on the vehicle one way.
- Remove the transmission assembly. Refer to
Transmission Replacement
in Manual Transmission - M5 and MJ1,
Transmission Replacement
in Automatic
Transaxle - 3T40, or
Transmission Replacement
in Automatic Transaxle 4T40 - E/4T45 - E.
- Remove the right splash shield. Refer to
Wheelhouse Splash Shield Replacement
in Body Front
End.
Important: Mark the relationship of the clutch cover assembly to the flywheel in
order to assure proper balance during reassembly.
- For vehicle equipped with a manual tranmission, install the clutch
and pressure plate and clutch cover assembly. Refer to
Clutch Pressure and Driven Plate Replacement
in Clutch.
- Remove the flywheel attaching bolt while
using J 38122-A
to prevent
crankshaft rotation.
- Remove the flywheel and retainer.
- The thread adhesive must be thoroughly removed from the flywheel.
Installation Procedure
- Install the new bolts or apply adhesive/Sealant compound GM P/N
123454493 or equivalent to all flywheel to crankshaft bolts that are being
re-used.
- Carefully follow the instructions included with the thread locking
compound to ensure proper bolt retention.
- Install the flywheel and
the attaching bolts.
- While holding the crankshaft balancer with J 38122-A
, tighten the bolts evenly to 30 N·m
(22 lb ft), then rotate the bolts 45 degrees using J 36660-A
.
- Install the right splash shield. Refer to
Wheelhouse Splash Shield Replacement
in Body Front
End.
- For vehicle equipped with a manual tranmission, install the clutch
and pressure plate and clutch cover assembly. Refer to
Clutch Pressure and Driven Plate Replacement
in Clutch.
- Install the transmission assembly. Refer to
Transmission Replacement
in Manual Transmission
- M5 and MJ1,
Transmission Replacement
in Automatic Transaxle - 3T40, or
Transmission Replacement
in Automatic Transaxle 4T40 - E/4T45 - E.