Removal Procedure
- Raise and suitably support
the vehicle, if required. Refer to
Lifting and Jacking the Vehicle
in General Information.
- If equipped with the 6.6L or 7.2L engine, and regular production
options (RPOs) MPU/MSC and MWW, remove the clutch fork return spring.
- If equipped with the 6.6L
or 7.2L engine, and RPOs MK0/MM7 and MWW, remove the clutch cable return spring.
- If equipped with the 8.1L
engine, and RPOs MPU/MSC and MWX, remove the clutch fork return spring.
- If equipped with RPOs
MPU/MSC, remove the clutch cable retainer nuts (1).
- Remove the clutch cable retainer nut (2).
- Remove the clutch cable retainer (3).
- Remove the clutch cable from the clutch fork and bracket.
- If equipped with RPOs
MK0/MM7, remove the clutch pedal adjustment rod retainer (3).
- Remove the clutch pedal adjustment rod swivel (1) from the lever.
- Remove the clutch cable retainer (2).
- Remove the clutch cable nuts (5), washers (4), and swivel (1)
from the cable.
- If equipped with RPOs
MK0/MM7, remove the clutch cable bracket bolts and washers.
- If equipped with RPOs
MPU/MSC, remove the clutch cable bracket bolts and washers.
- Remove the clutch cable bracket from the transmission.
Installation Procedure
- Install the clutch cable
bracket to the transmission.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- If equipped with RPOs MPU/MSC, install the clutch cable bracket
bolts and washers.
Tighten
Tighten the clutch cable bracket bolts to 93 N·m (69 lb ft).
- If equipped with RPOs
MK0/MM7, install the clutch cable bracket bolts and washers.
Tighten
Tighten the clutch cable bracket bolts to 93 N·m (69 lb ft).
- If equipped with RPOs
MK0/MM7, install the swivel (1), washers (4), and clutch cable nuts (5) to
the cable.
- Install the clutch cable retainer (2).
- Install the clutch pedal adjustment rod swivel (1) to the lever.
- Install the clutch pedal adjustment rod retainer (3).
- If equipped with RPOs
MPU/MSC, install the clutch cable to the clutch fork and bracket.
- Install the clutch cable retainer (3).
- Install the clutch cable retainer nut (2).
- Install the clutch cable retainer nuts (1).
- If equipped with the 8.1L
engine, and RPOs MPU/MSC and MWX, install the clutch fork return spring.
- If equipped with the 6.6L
or 7.2L engine, and RPOs MK0/MM7 and MWW, install the clutch cable return
spring.
- If equipped with the 6.6L
or 7.2L engine, and RPOs MPU/MSC and MWW, install the clutch fork return spring.
- Adjust the clutch cable. Refer to
Clutch Control Cable Adjustment
- Lower the vehicle, if required.