GM Service Manual Online
For 1990-2009 cars only

The hydraulic booster provides power assist using fluid pressure from the power steering pump.

Commercial


Object Number: 172219  Size: SH
(1)Master Cylinder
(2)Bracket
(3)Spacer
(4)Hydraulic Booster
(5)Nuts

Motorhome with JF9


Object Number: 172221  Size: SH
(1)Master Cylinder
(2)Nuts
(3)Support
(4)Hydraulic Booster

Motorhome with JB8


Object Number: 172222  Size: SH
(1)Master Cylinder
(2)Nuts
(3)Support
(4)Hydraulic Booster

Hydraulic Booster Assembly


Object Number: 157771  Size: MF
(1)Check Valve Seat
(2)Check Valve Body
(3)Check Valve Relief Spring
(4)Check Valve Washer
(5)Checkball
(6)Body Insert
(7)Plunger
(8)O-ring
(9)Housing Plug
(10)Spool Valve
(11)Spool Valve Checkball
(12)Sleeve Spring
(13)Actuator
(14)External Retainer Ring
(15)Spool Sleeve
(16)Spool Valve Pin
(17)Piston Seal
(18)Piston
(19)Input Lever Pin
(20)Input Lever
(21)Retainer Spring
(22)Relief Valve Spring
(23)Relief Valve Checkball
(24)Relief Valve Seat
(25)Input Rod Ring
(26)Rod and Plunger
(27)Input Rod
(28)Input Rod Bracket
(29)Input Rod Spring
(30)Input Rod End
(31)Input Rod Seals
(32)Housing/Cover Seal
(33)Booster Cover
(34)Output Push Rod Retainer
(35)Piston Return Spring
(36)Output Push Rod
(37)Piston Retainer Spring
(38)Baffle Retainer Spring
(39)Spool Spring
(40)Spool Plug O-ring
(41)Spool Plug
(42)Spool Plug Retaining Ring
(43)Accumulator Retainer Ring
(44)Accumulator
(45)Accumulator Ring
(46)Accumulator Piston
(47)Accumulator Piston O-ring
(48)Accumulator Piston Rings
(49)Retainer Ring
(50)Housing/Cover Bolts
(51)Booster Housing

Power Steering Pump

The power steering pump provides a continuous fluid flow to the booster, when the engine is running. The hydraulic booster provides power assist to the brake master cylinder using the fluid pressure.

Flow Switch

Fluid Flow Switch Location


Object Number: 172239  Size: MH
(1)Bolt
(2)Clamp
(3)Flow Switch
(4)Gasket
(5)Fitting
(6)Washer
(7)Nut

A flow switch in the hydraulic booster pressure hose closes when the pressure becomes too low for hydraulic booster operation. When the switch closes, the BRAKE Lamp lights on the instrument cluster.

Power Steering Fluid, Brake Fluid, and Fluid Handling

Notice: Hydraulic brake systems use two distinct and incompatible fluids. Power steering fluid is used in the hydraulic brake booster system. Brake fluid is used in the master cylinder and brake pipes. Use extreme care when selecting brake system fluids, or seal damage can result. Refer to General Information to select the correct fluid.

Use the correct fluids. The master cylinder and brake system use brake fluid. The power steering pump and the hydraulic booster system use power steering fluid.

Check the fluid level in the power steering pump reservoir at regular intervals. Add fluid when necessary. Refer to Maintenance and Lubrication.

Do not reuse brake system fluids. Do not mix power steering fluid with brake fluid. Fluid contamination may result in swelling and deterioration of rubber parts. This can lead to reduced brake performance and the eventual loss of braking capability.

If contamination occurs, flush the hydraulic booster system. Flushing the system involves draining the old fluid and replacing that fluid with clean fluid. Refer to Flushing the Power Steering System in Power Steering System.

Service booster components in a clean work area separate from the brake servicing area. Wash hands before changing work areas. Do not use the same containers for brake and power steering fluids.

Flushing the Hydraulic Booster System

Flushing is required when you find dirt, sludge, or water in the system. Flushing is running clean fluid through the system until the draining fluid appears the same as clean fluid. Contaminated fluid in the booster system can cause rubber parts to deteriorate.