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CAMPAIGN:AIR CONDITIONING OVERCHARGE

Subject: PRODUCT CAMPAIGN 93C22 - AIR CONDITIONING SYSTEM OVERCHARGE

Model and Year: 1993 C/K SUBURBANS, BLAZERS AND CREW CABS WITH FRONT AIR CONDITIONING ONLY (RPO C60) AND BUILT AT JANESVILLE

To: All Chevrolet Dealers

General Motors has determined that certain 1993 Chevrolet C/K Suburban, Blazer and Crew Cab model vehicles with front air conditioning (RPO C60) and built at Janesville assembly plant may have their air conditioning (A/C) system overcharged. These vehicles received a 72 ounce charge of Freon instead of the specified 48 ounce charge. The 72 ounce charge is specified for vehicles with front and rear air conditioning. The air conditioning overcharge has several adverse effects on the air conditioning system performance including severe belt squeal during hot start, anticipated decreased durability of A/C components, compressor head pressures exceeding engineering objectives, and A/C outlet discharge temperature increased by 7 degrees Fahrenheit.

To prevent this condition from occurring, dealers are to evacuate the A/C system and recharge it with the correct amount of refrigerant.

VEHICLES INVOLVED

Involved are certain 1993 Chevrolet C/K Suburban, Blazer and Crew Cab model vehicles with front air conditioning (RPO C60) and built at Janesville assembly plant within the following VIN breakpoints:

PLANT YEAR MODEL PLANT CODE FROM THROUGH ----------------------------------------------------------------- 1993 C/K Suburban, Janesville "J" PJ351581 PJ387514 Blazer And Crew Cab

Involved vehicles have been identified by Vehicle Identification Number Computer Listings. Computer listings contain the complete Vehicle Identification Number, owner name and address data, and are furnished to involved dealers with the campaign bulletin. Owner name and address data furnished will enable dealers to follow-up with owners involved in this campaign.

These listings may contain owner names and addresses obtained from State Motor Vehicle Registration Records. The use of such motor vehicle registration data for any other purpose is a violation of law in several states. Accordingly, you are urged to limit the use of this listing to the follow-up necessary to complete this campaign. Any dealer not receiving a computer listing with the campaign bulletin has no involved vehicles currently assigned.

OWNER NOTIFICATION

Owners will be notified of this campaign on their vehicles by Chevrolet Motor Division (see copy of owner letter included with this bulletin).

DEALER CAMPAIGN RESPONSIBILITY

All unsold new vehicles in dealers' possession and subject to this campaign must be held and inspected/repaired per the service procedure of this campaign bulletin ore owners take possession of these vehicles.

Dealers are to service all vehicles subject to this campaign at no charge to owners, regardless of mileage, age of vehicle, or ownership, from this time forward.

Owners of vehicles recently sold from your new vehicle inventory with no owner information indicated on the dealer listing, are to be contacted by the dealer, and arrangements made to make the required correction according to the instructions contained in this bulletin. This could be done by mailing to such owners a copy of the owners letter accompanying this bulletin. Campaign follow-up cards should not be used for this purpose, since the owner may not as yet have received the notification letter.

In summary, whenever a vehicle subject to this campaign enters your vehicle inventory, or is in your dealership for service in the future, please take the steps necessary to be sure the campaign correction has been made before selling or releasing the vehicle.

PARTS INFORMATION

Parts required to complete this campaign are to be obtained from General Motors Service Parts Operations (GMSPO). To ensure these parts will be obtained as soon as possible, they should be ordered from GMSPO on a "C.I.O." order with no special instruction code, but on an advise code (2).

Quantity/ Part Number Description Vehicle ----------- ----------- --------- 01051053 R-12 Refrigerant 48 Ounces

SERVICE PROCEDURE

Notice: Detailed step-by-step instructions for the following procedures may be found in the 1993 C/K service manual pages 1B-18 through 1B-26.

1. Recover refrigerant from A/C system.

2. Recycle refrigerant.

3. Evacuate and recharge A/C system with 48 oz. (3 lbs.) of R-12 refrigerant.

4. Install Campaign Identification Label.

CAMPAIGN IDENTIFICATION LABEL

Each vehicle corrected in accordance with the instructions outlined in this Product Campaign Bulletin will require a "Campaign Identification Label". Each label provides a space to include the campaign number and the five (5) digit dealer code of the dealer performing the campaign service. This information may be inserted with a typewriter or a ball point pen.

Each "Campaign Identification Label" is to be located on the radiator core support in an area which will be visible when the vehicle is brought in for periodic servicing by the owner. Additional "Campaign Identification Labels" can be obtained from DAC.

Apply "Campaign Identification Label" only on a clean, dry surface.

CLAIM INFORMATION

Submit a Product Campaign Claim with the information indicated below:

* FAILED PARTS CC-FC LABOR LAB OTH NET REPAIR PERFORMED PC PART NO. ALLOW OP HRS HRS AMT ---------------------------------------------------------------------------- Evacuate And ** Recharge A/C - - - - - SK-00 V8330 0.7 0.1 $8.85 System

* Campaign Administrative Allowance.

** The $8.85 identified in the "Net Amount" column represents 30% of current GMSPO Dealer Net price for 48 ounces of recycled coolant used to perform this procedure.

Dealers will automatically receive the correct labor allowance based on the labor operation performed.

Refer to the Chevrolet Claims Processing Manual for details on Product Campaign Claim Submission.

Dear Chevrolet C/K Truck Owner:

This notice is sent to inform you that Chevrolet Motor Division is conducting a recall campaign that includes your vehicle.

REASON FOR THIS RECALL

As a valued customer, your complete satisfaction with your Chevrolet truck is our goal. In keeping with this goal, we want to let you know that we have discovered a problem that could affect your vehicle and we want to take care of it at no charge to you.

On certain C/K Suburbans, Blazers and Crew Cabs, such as yours, the air conditioning (A/C) system may be overcharged. This condition could affect the A/C performance and durability.

WHAT WE WILL DO

To be absolutely sure that your vehicle is to specifications, we will evacuate the A/C system and recharge it with the correct amount of refrigerant. Instructions for performing this service have been sent to your dealer and parts are available. Please contact your dealer to arrange a service date as soon as possible. You may ask your dealer if you wish to know how much time will be needed to schedule and process your vehicle.

The enclosed owner reply card identifies your vehicle. Presentation of this card to your dealer will assist in making the necessary correction in the shortest possible time. If you have sold or traded your vehicle, please let us know by completing the postage paid reply card and returning it to us.

We are sorry to cause you this inconvenience; however, we have taken this action in the interest of your continued satisfaction with our products.

Chevrolet Motor Division GENERAL MOTORS CORPORATION

Enclosure

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.