GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the instrument panel (I/P) lower trim panel. Refer to Driver Knee Bolster Panel Replacement in Instrument Panel, Gauges and Console.

  2. Object Number: 43534  Size: SH
  3. Disconnect the accelerator pedal position sensor module electrical connector.
  4. Remove the Bose™ module. Refer to Radio Replacement in Entertainment.
  5. Disconnect the brake switches.

  6. Object Number: 63944  Size: SH
  7. Remove the retainer, washer, and power booster pushrod from the brake pedal pin.
  8. Reposition the dash isolation mat by cutting a small slit in the mat.

  9. Object Number: 63967  Size: SH
  10. Remove the pivot bolt and nut.
  11. Remove the brake pedal and all associated mounting parts.

Installation Procedure


    Object Number: 63967  Size: SH
  1. Lubricate the bushings, pivot bolt, and all friction parts with Delco Brake Lube (GM P/N 12377969), or equivalent.
  2. Install the brake pedal.
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the pivot bolt and nut.
  5. Tighten
    Tighten the brake pedal pivot nut to 29 N·m (21 lb ft).

  6. Reposition the dash isolation mat to it's original form.

  7. Object Number: 63944  Size: SH
  8. Install the pushrod, the washer and the retainer to the brake pedal pin. Rotate the retainer to assure that it is snapped into position on the pin.
  9. Connect the brake switches.
  10. Install the Bose™ module. Refer to Radio Replacement in Entertainment.

  11. Object Number: 43534  Size: SH
  12. Connect the accelerator pedal position sensor module connector.
  13. Install the I/P lower trim panel. Refer to Driver Knee Bolster Panel Replacement in Instrument Panel, Gauges and Console.