Intermittent failures in electronic systems may be very
difficult to detect and accurately diagnose. The Instrument Panel Cluster
(IPC) tests for different malfunctions under different vehicle conditions.
For this reason, a thorough test drive is often needed in order to repeat
a malfunction. If the system malfunction is not repeated during the test
drive, a good description of the complaint may be useful in locating an
intermittent malfunction. Faulty wires or connections cause most intermittent
problems. When an intermittent condition is suspected, inspect the suspected
circuits for the following conditions:
• | Poor mating of connector halves of backed out terminals |
• | Improperly formed or damaged terminals |
• | Poor wire to terminal connections |
• | Dirty or corroded terminals |
History DTCs are those indicating that the IPC has previously detected
a malfunction. The reason could be either that the malfunction is intermittent
or that the system for which the DTC is set for is not currently being
operated. Try clearing the DTCs and manually operating the system that
the DTC applies to using a scan tool. Operating the system with a scan
tool while moving wiring or connectors may recreate the condition to set
the DTC. Read the Diagnostic Aids and Conditions for Setting the DTC in
each DTC table for more specific information.
History DTCs help in diagnosing intermittent malfunctions, but do not
necessarily indicate a faulty IPC. The IPC is a reliable component, and is
not the likely cause of the malfunction. Most system complaints are linked
to faulty wiring and connectors, and occasionally to a component. Perform
a thorough inspection of all related wiring and connectors pertaining
to the history DTC that is stored.
The following conditions may result in intermittent IPC operation with
no DTC stored:
• | Any condition which results in the interruption of power to the
IPC |
• | The battery or ignition voltage is out of range (below 9.0 volts
or above 16.0 volts). |
• | A loose or damaged ground |
• | An open or a short on the serial data line |