GM Service Manual Online
For 1990-2009 cars only

    Object Number: 58838  Size: SH

    Important: The intake manifold, throttle body, fuel injection rail, and fuel injectors may be removed as an assembly. If not servicing the individual components, remove the manifold as a complete assembly.

    DO NOT reuse the intake manifold-to-cylinder head gaskets.

  1. Remove the Manifold Absolute Pressure (MAP) sensor (if required).

  2. Object Number: 490736  Size: SH
  3. Disconnect the knock sensor wire harness connector (1) from the fuel rail stop bracket (2).

  4. Object Number: 379366  Size: SH
  5. Remove the Positive Crankcase Ventilation (PCV) valve pipe from the left rocker cover (if required).

  6. Object Number: 379367  Size: MH
  7. Remove the PCV valve pipe strap nut.
  8. Remove the PCV valve pipe from the right rocker cover and intake manifold.

  9. Object Number: 490927  Size: SH

    Caution: The fuel rail stop bracket must be installed onto the engine assembly. The stop bracket serves as a protective shield for the fuel rail in the event of a vehicle frontal crash. If the fuel rail stop bracket is not installed and the vehicle is involved in a frontal crash, fuel could be sprayed possibly causing a fire and personal injury from burns.

  10. Remove the intake manifold bolts (1) and fuel rail stop bracket (2).

  11. Object Number: 363595  Size: MH
  12. Note the location of the fuel rail ground strap (1) on the intake manifold.
  13. The fuel rail ground strap must be installed during assembly.


    Object Number: 65170  Size: SH
  14. Remove the engine coolant air bleed pipe hose from the throttle body.
  15. Remove the intake manifold.

  16. Object Number: 490579  Size: SH
  17. Remove the manifold-to-cylinder head gaskets (1) from the intake manifold.
  18. Discard the intake manifold gaskets.