GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Important: Perform the following tests with the engine coolant at ambient temperature.

Use a digital multimeter (DMM) at the coolant heater cord flat terminals in order to inspect the resistance of the entire coolant heater circuit.

Is the reading higher than the specified value?

45 ohms

Go to Step 2

Go to Step 5

2

Inspect the entire coolant heater cord.

Is the coolant heater cord frayed, split or cut?

--

Go to Step 8

Go to Step 3

3

  1. Disconnect the engine coolant heater cord from the coolant heater.
  2. Inspect the coolant heater cord connector terminals for looseness or damage.

Are either of the coolant heater cord connector terminals loose or damaged?

--

Go to Step 8

Go to Step 4

4

Use the DMM at the coolant heater terminals in order to inspect the resistance of the coolant heater.

Is the reading higher than the specified value?

43 ohms

Go to Step 9

Go to Step 8

5

Test at the coolant heater cord flat terminals for a short to ground.

Does the reading indicate a short to ground?

--

Go to Step 6

Go to Step 7

6

  1. Disconnect the engine coolant heater cord from the engine coolant heater.
  2. Test at the coolant heater cord flat terminals for a short to ground.

Does the reading indicate a short to engine ground?

--

Go to Step 8

Go to Step 9

7

  1. Disconnect the engine coolant heater cord from the engine coolant heater.
  2. Use the DMM at the coolant heater cord connector terminals in order to inspect the coolant heater cord for an internal short.

Does the reading indicate an internal short?

--

Go to Step 8

System OK

8

Replace the engine coolant heater cord. Refer to Coolant Heater Cord Replacement.

Does the customer concern still exist?

--

Go to Step 1

System OK

9

Replace the engine coolant heater. Refer to Coolant Heater Replacement.

Does the customer concern still exist?

--

Go to Step 1

System OK