Temperature Actuator Replacement RH

1. Remove the front floor kick-up panel. Refer to Kick-Up Panel Replacement - Front Floor in Interior Trim.
2. Remove the cover from the IP electrical center.
3. Remove the HVAC CON (HVAC controls) MiniFuse® #27 from the IP electrical center.
4. Remove the IP upper trim pad. Refer to Instrument Panel Upper Trim Pad Replacement in Instrument Panel, Gauges and Console.
5. Disconnect the RH side window defogger outlet duct - lower from the windshield defroster duct, then reposition the side window defogger outlet duct forward.
6. Remove the defroster valve vacuum actuator. Refer to Defroster Valve Actuator Replacement in Manual system or Defroster Valve Actuator Replacement in Automatic system.
7. Remove the I/P lower insulator panel - RH. Refer to Instrument Panel Insulator Panel Replacement in Instrument Panel, Gauges and Console.
8. Remove the lower half of the RH floor air outlet duct.

Using a flat bladed screwdriver or similar tool, release the retaining tabs, then remove the lower duct.




9. Remove the floor air outlet duct retaining screws.
10. Reposition the floor air outlet duct downward to better access the RH temperature valve electric actuator.



11. Disconnect the electrical connector from the RH temperature valve electric actuator.



12. Remove the two screws retaining the RH temperature valve electric actuator.
13. Remove the electric actuator.

1. Position the RH temperature valve electric actuator, then align the slots in the electric actuator driver to the flats on the RH temperature valve shaft.
2. Slide the electric actuator onto the shaft, while aligning the actuator locating hole to the forward alignment pin on the HVAC module case.

The actuator driver should completely seat onto the temperature valve shaft and the actuator mounting holes should be flush with the mounting bosses on the HVAC module case.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the two RH temperature valve electric actuator retaining screws.

Tighten
Tighten the RH temperature valve electric actuator retaining screws to 1.5 N·m (13 lb in).




4. Connect the electrical connector to the electric actuator.



5. Position the floor air outlet duct to the HVAC module case.
6. Install the floor air outlet duct retaining screws.

Tighten
Tighten the floor air outlet duct retaining screws to 1.6 N·m (14 lb in).




7. Install the lower half of the RH floor air outlet duct.

Align the retaining tabs and snap into place.

8. Install the IP lower insulator panel - RH. Refer to Instrument Panel Insulator Panel Replacement in Instrument Panel, Gauges and Console.
9. Install the defroster valve vacuum actuator. Refer to Defroster Valve Actuator Replacement .
10. Position and connect the RH side window defogger outlet duct - lower to the windshield defroster duct.
11. Install the I/P upper trim pad. Refer to Instrument Panel Upper Trim Pad Replacement in Instrument Panel, Gauges and Console.
12. Install the HVAC CON (HVAC controls) MiniFuse® #27 to the I/P electrical center.
13. Install the cover to the IP electrical center.
14. Install the front floor kick-up panel. Refer to Kick-Up Panel Replacement - Front Floor in Interior Trim.

Temperature Actuator Replacement LH

1. Remove the front floor kick-up panel. Refer to Front Floor Kick-Up Panel Replacement.
2. Remove the Bose module. Refer to Bose Module Replacement.



3. Disconnect the inside air temperature sensor aspirator duct.

3.1.	Depress the duct retaining tab and remove the duct from the ignition switch housing bracket.

3.2.	Use a twisting motion to release the duct from the duct muffler.




4. Remove the inside air temperature sensor aspirator duct muffler.

Use a twisting motion to release the duct muffler.




5. Disconnect the air temperature actuator electrical connector.



6. Remove the air temperature actuator screws.
7. Remove the air temperature actuator.

1. Position the air temperature actuator, then align the slots in the actuator driver to the flats on the temperature door shaft.
2. Slide the air temperature actuator onto the shaft, while aligning the actuator locating hole to the forward alignment pin on the HVAC module case.

The actuator should be completely seated onto the temperature door shaft and be the actuator mounting holes should be flush with the mounting bosses on the HVAC module case.

Notice: Refer to Fastener Notice in the Preface section.

3. Install the temperature actuator retaining screws.

Tighten
Tighten the screws to 1.5 N·m (13 lb in).




4. Connect the air temperature actuator electrical connector.



5. Install the inside air temperature sensor aspirator duct muffler.

Use a twisting motion to secure the duct muffler.




6. Install the inside air temperature sensor aspirator duct.

6.1.	Use a twisting motion to secure the duct to the duct muffler.

6.2.	Install the duct retaining tab to the ignition switch housing bracket.

7. Install the Bose amplifier. Refer to Bose Module Replacement.
8. Install the front floor kick-up panel. Refer to Front Floor Kick-Up Panel Replacement.