GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2004 🢒 Corvette 🢒 Engine 🢒 Engine Controls - 5.7L 🢒 Secondary Air Injection Vacuum Control Solenoid Valve Replacement

Removal Procedure
  1. Remove the right wheelhouse filler panel. Refer to Wheelhouse Filler Replacement in Body Front End.

    2. Object Number: 610239 Size: SH
  2. Remove the vacuum hoses from the secondary air injection (AIR) solenoid valve.
  3. Remove the electrical connector from the AIR solenoid valve.

    4. Object Number: 609796 Size: SH
  4. Remove the AIR solenoid valve retaining nut.
  5. Remove the AIR solenoid valve.

Installation Procedure

    Object Number: 609796 Size: SH
  1. Install the AIR solenoid valve.

    2. Notice: Refer to Fastener Notice in the Preface section.

  2. Install the AIR solenoid valve retaining nut.

    3. Tighten
    Tighten the AIR solenoid valve retaining nut to 7 N·m (62 lb in).


    Object Number: 610239 Size: SH
  3. Install the vacuum hoses to the AIR solenoid valve.
  4. Install the electrical connector to the AIR solenoid valve.
  5. Install the right wheelhouse filler panel. Refer to Wheelhouse Filler Replacement in Body Front End.