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Various Driveability Concerns - No Start, Long Crank, Loss of Engine Power, Discharged Battery, Check Engine Light On, Engine Power Reduced Message Displayed, DTCs Set (Repair Engine Wire Harness)

Subject:Various Driveability Concerns -- No Start, Long Crank, Loss of Engine Power, Discharged Battery, Check Engine Light On, Engine Power Reduced Message Displayed, DTCs Set (Repair Engine Wire Harness)

Models:2006 Chevrolet HHR

Attention: Use GMVIS to determine the vehicle's build date.


Built Prior to the Following Dates, Based on Engine Option:

Engine

Build Date

2.2L (VIN D -- RPO L61)

April 27, 2006

2.4L (VIN P -- RPO LE5)

February 20, 2006

Condition

Some customers may comment on various driveability or engine performance concerns. These conditions may occur intermittently and diagnosis may find several DTCs set.

Some of the conditions that may be present are:

    • No Start
    • Long Crank
    • Loss of Engine Power
    • Discharged Battery
    • Check Engine Light On
    • Reduced Engine Power Message Displayed on DIC

Cause


Object Number: 1853153  Size: SH

The condition may be caused by one of the wires in the main engine harness being chafed or cut on the evaporative emission canister purge solenoid valve mounting bracket (1).

Correction

Repair the affected wire. Inspect other wires in the bundle for chafing and repair if needed. Refer to Wire Repair in the Wiring Systems sub-section of SI. Cover the bracket edge adjacent to the wires with conduit, a split piece of vacuum hose, tape or other suitable material to prevent the wiring from chaffing through again.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

N9504*

Wiring Repair -- Engine Harness

0.3 hr

*This is a unique labor operation for bulletin use only. This number will not be published in the Labor Time Guide.