GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2000 🢒 Malibu 🢒 Body and Accessories 🢒 Doors 🢒 Rear Side Door Upper Hinge and Lower Hinge Replacement

Removal Procedure
  1. Support the door.
  2. Mark the hinge location in relation to the hinge pillar.
  3. Remove the door. Refer to Rear Door Replacement .

    4. Object Number: 591018 Size: SH
  4. Remove the door hinge to the door nuts (1, 2).
  5. Remove the door hinge.

Installation Procedure

    Object Number: 591018 Size: SH
  1. Install the door hinge to the door.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the door hinge nuts (1, 2) to the door.

    3. Tighten
    Tighten the nuts to 25 N·m (18 lb ft).

  3. Install the door. Refer to Rear Door Replacement .
  4. Adjust the door lock striker after the door hinge adjustments are completed. Refer to Door Striker Replacement .