GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 590993  Size: SH
  1. Remove the rubber conduit from the door, if equipped.
  2. Pull the door wire harness connector and grommet assembly (1) away from the body, if equipped.
  3. Disconnected the door wire harness connector, if equipped.
  4. Remove the door check link to hinge pillar bolt.
  5. Support the door.

  6. Object Number: 591007  Size: SH
  7. Mark the position of the door hinge relative to the hinge pillar.
  8. Remove the lower hinge bolts (2) from the hinge pillar.
  9. Remove the upper hinge bolts (1) from the hinge pillar.
  10. Remove the door from the body.

Installation Procedure


    Object Number: 591007  Size: SH
  1. Install the door to the body.
  2. Snug the upper hinge bolts (1) in order for the door to move.
  3. Snug the lower hinge bolts (2) in order for the door to move.
  4. Carefully close the door.
  5. Adjust the door for proper alignment.
  6. Open the door slowly.
  7. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  8. Tighten the upper hinge bolts (1) to the hinge pillar.
  9. Tighten
    Tighten the bolt to 25 N·m (18 lb ft).

  10. Tighten the lower hinge bolts (2) to the hinge pillar.
  11. Tighten
    Tighten the bolts to 25 N·m (18 lb ft).

  12. Inspect the door for proper alignment.
  13. Install the door check link to hinge pillar bolt.
  14. Tighten
    Tighten the bolt to 25 N·m (18 lb ft).


    Object Number: 590993  Size: SH
  15. Connect the door wire harness connector.
  16. Push the door wire harness connector and grommet assembly (1) into the conduit access hole. Ensure that the grommet is retained.
  17. Install the rubber conduit to the door and body, if equipped.