Subject: | Rattle or Buzz Noise from the Instrument Panel (Install Tie
Strap on Heater Hoses) |
Models: | 2004 Chevrolet Malibu |
| Built Prior to VIN Breakpoint 4F116150 |
Condition
Some customers may comment on a rattle or buzz noise coming from the instrument
panel area. The concern may be more noticeable with the transmission in drive and
engine speed between 900 and 1500 rpm.
Cause
The heater core pipes may be rattling against the inside of the HVAC (heating,
ventilation and air conditioning) case.
Correction
Technicians are to install a plastic tie strap around the hoses going to the
heater core using the following procedure:
- Open the hood and install fender covers.
- Remove the coolant reservoir from it's mounting bracket and reposition
it to permit access to the heater hoses.
- Remove the vacuum hose to the power brake booster and reposition it.
- Install a plastic tie strap around the heater hoses at the heater core in the
engine compartment and tighten it to put a slight pressure on the hoses. Make sure
the tie strap is installed close to the hose clamps so that it will apply pressure
to the heater core pipes inside the heater hoses. If the tie strap is installed too
far away from the hose clamps, sufficient pressure will not be applied to the heater
core pipes, and the repair will not be effective. Cut off the excess length of the
tie strap. Refer to the arrow in the illustration above for the proper tie strap installation
location.
- Install the vacuum hose to the power brake booster.
- Install the coolant reservoir back into it's mounting bracket.
- Remove the fender covers and close the hood.
Parts Information
Part Number
| Description
| Qty
|
12337820
| Tie Strap
| 1
|
Parts are currently available from GMSPO.
Warranty Information
For vehicles repaired under warranty, use:
Labor Operation
| Description
| Labor Time
|
D2708
| Clamp, Heater/Cooling System-Reposition
| 0.2 hr
|