Subject: | Revised Trim Height Inspection Procedure and Trim Height Specifications |
Models: | 2004-2005 Chevrolet Malibu |
2005 Pontiac G6 |
This bulletin is being issued to revise the Trim Height Inspection Procedure and the Trim Height Specifications in the Suspension General Diagnosis sub-section of the Service Manual. Please replace the current information in the Service Manual with the following information.
The following information has been updated within SI. If you are using a paper version of this Service Manual, please make a reference to this bulletin on the affected page.
Trim height is a predetermined measurement relating to vehicle ride height. Incorrect trim heights can cause the vehicle to bottom out over bumps, damage to the suspension components and symptoms similar to wheel alignment problems. Check the trim heights when diagnosing suspension concerns and before checking the wheel alignment.
Perform the following before measuring the trim heights:
• | Set the tire pressure to the specifications shown on the certification label. Refer to Label - Vehicle Certification, Tire Place Card, Anti-Theft and Service Parts ID in General Information. |
• | Check the fuel level. Add additional weight if necessary to simulate a full tank. |
• | Make sure the passenger and rear compartments are empty, except tor the spare tire. |
• | Make sure the vehicle is on a flat and level surface, such as an alignment rack. |
• | Check that all the vehicle doors are securely closed. |
• | Check that the vehicle hood and rear deck lids are securely closed. |
• | Check for installed after market accessories or modifications that could affect trim height measurement. |
Important: All dimensions are measured vertical to the ground. Trim height should be within ±10 mm (±0.39 in) to be considered correct.
Use the following procedure to check the J and K dimensions:
The Z height dimension measurement determines the proper ride height for the front end of the vehicle. There is no adjustment procedure. Repair may require replacement of suspension components.
Use the following procedure to check the Z height dimension:
The D height dimension measurement determines the proper rear end ride height. There is no adjustment procedure. Repair may require replacement of suspension components.
Use the following procedure to check the D dimension:
• | Worn or damaged suspension components |
• | Collision damage |
Model | Suspension | Tire Size | Engine | Z | D | J | K |
---|---|---|---|---|---|---|---|
1ZS69, 1ZT69 | FE0 | P205/65R15 | L61, LX9 | 71 mm (2.8 in) | 174 mm (6.9 in) | 229 mm (9.0 in) | 234 mm (9.2 in) |
1ZS69, 1ZU69 | FE0 | P215/60R16 | L61, LX9 | 67 mm (2.6 in) | 169 mm (6.6 in) | 236 mm (9.3 in) | 240 mm (9.4 in) |
1ZS68, 1ZT68, 1ZU68 | FE0 | P215/60R16 | LX9 | 68 mm (2.7 in) | 171 mm (6.7 in) | 236 mm (9.3 in) | 240 mm (9.4 in) |
All measurements taken with a full tank of gas. All measurements have a tolerance of +/- 10 mm (0.39 in). |
Model | Suspension | Tire Size | Engine | Z | D | J | K |
---|---|---|---|---|---|---|---|
1ZS69, 1ZT69 | FE0 | P205/65R15 | L61, LX9 | 70 mm (2.8 in) | 174 mm (6.85 in) | 227 mm (8.9 in) | 236 mm (9.30 in) |
1ZS69, 1ZU69, 1ZT69 | FE0 | P215/60R16 | L61, LX9 | 67 mm (2.64 in) | 169 mm (6.70 in) | 230 mm (9.10 in) | 247 mm (9.70 in) |
1ZS68, 1ZT68, 1ZU68 | FE0 | P215/60R16 | LX9 | 68 mm (2.68 in) | 171 mm (6.73 in) | 230 mm (9.10 in) | 247 mm (9.70 in) |
1ZT69 | -- | P215/65R15 | -- | 70 mm (2.8 in) | 174 mm (6.85 in) | 226 mm (8.9 in) | 234 mm (9.20 in) |
All measurements taken with a full tank of gas. All measurements have a tolerance of +/- 10 mm (0.39 in). |
Model | Suspension | Tire Size | Engine | Z | D | J | K |
---|---|---|---|---|---|---|---|
2ZG69 | FE0 | P 215/60R16 | LX9 | 68 mm (2.70 in) | 178 mm (7.0 in) | 230 mm (9.06 in) | 248 mm (9.76 in) |
2ZH69 | FE2 | P 225/50R17 | LX9 | 58 mm (2.30 in) | 168 mm (6.60 in) | 219 mm (8.62 in) | 242 mm (9.53 in) |
All measurements taken with a full tank of gas. All measurements have a tolerance of +/- 10 mm (0.39 in). |