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SMU - Revised Trim Height Inspection Procedure and Trim Height Specifications

Subject:Revised Trim Height Inspection Procedure and Trim Height Specifications

Models:2004-2005 Chevrolet Malibu
2005 Pontiac G6



This bulletin is being issued to revise the Trim Height Inspection Procedure and the Trim Height Specifications in the Suspension General Diagnosis sub-section of the Service Manual. Please replace the current information in the Service Manual with the following information.

The following information has been updated within SI. If you are using a paper version of this Service Manual, please make a reference to this bulletin on the affected page.

Trim Height Inspection Procedure

Trim Height Measurement

Trim height is a predetermined measurement relating to vehicle ride height. Incorrect trim heights can cause the vehicle to bottom out over bumps, damage to the suspension components and symptoms similar to wheel alignment problems. Check the trim heights when diagnosing suspension concerns and before checking the wheel alignment.

Perform the following before measuring the trim heights:

    • Set the tire pressure to the specifications shown on the certification label. Refer to Label - Vehicle Certification, Tire Place Card, Anti-Theft and Service Parts ID in General Information.
    • Check the fuel level. Add additional weight if necessary to simulate a full tank.
    • Make sure the passenger and rear compartments are empty, except tor the spare tire.
    • Make sure the vehicle is on a flat and level surface, such as an alignment rack.
    • Check that all the vehicle doors are securely closed.
    • Check that the vehicle hood and rear deck lids are securely closed.
    • Check for installed after market accessories or modifications that could affect trim height measurement.

Important: All dimensions are measured vertical to the ground. Trim height should be within ±10 mm (±0.39 in) to be considered correct.

Measuring the J and K Dimension


Object Number: 879829  Size: SH

Use the following procedure to check the J and K dimensions:

  1. Measuring the J dimension for the left and right side of the vehicle inboard of the pinch-weld flange at 544 mm (21.4 in) from the centerline of the front wheel.
  2. Compare the measurement to the J specification. Refer to Trim Height Specifications.
  3. If the measurement is outside of the specified range, replace the front springs. Refer to Strut, Strut Component and/or Spring Replacement in Front Suspension.
  4. Using your hands, lift the rear bumper approximately 38 mm (1.59 in).
  5. Gently remove your hands and allow the vehicle to lower.
  6. Using your hands, jounce the rear of the vehicle downward approximately 38 mm (1.59 in).
  7. Gently remove your hands and allow the vehicle to rise.
  8. Measuring the K dimension for the left and right side of the vehicle inboard of the pinch-weld flange at 560 mm (22 in) from the centerline of the rear wheel.
  9. Compare the measurement to the K specification. Refer to Trim Height Specifications.
  10. If the measurement is outside of the specified range, replace the rear springs. Refer to Coil Spring Replacement in Rear Suspension.

Measuring the Z Dimension


Object Number: 1745042  Size: SH

The Z height dimension measurement determines the proper ride height for the front end of the vehicle. There is no adjustment procedure. Repair may require replacement of suspension components.

Use the following procedure to check the Z height dimension:

  1. Using your hands, lift the front bumper approximately 38 mm (1.59 in).
  2. Gently remove your hands and allow the vehicle to settle .
  3. Repeat this operation a total of 3 times.
  4. Measure at the bottom edge of the support flange and subtract the measurement from the lowest point of the ball stud. This will give you your Z height dimension.
  5. Using your hands, jounce the front of the vehicle downward approximately 38 mm (1.59 in).
  6. Gently remove your hands and allow the vehicle to settle .
  7. Repeat the jouncing operation 2 more times.
  8. Measure the Z height dimension.
  9. The true Z height dimension number is the average of the high and the low measurements. Refer to Trim Height Specifications.

D Height Measurement


Object Number: 1745046  Size: SH

The D height dimension measurement determines the proper rear end ride height. There is no adjustment procedure. Repair may require replacement of suspension components.

Use the following procedure to check the D dimension:

  1. With the vehicle on a flat level surface, lift upward on the rear bumper 38 mm (1.59 in).
  2. Gently remove your hands and allow the vehicle to settle.
  3. Repeat the jouncing operation 2 more times.
  4. Measure the vertical distance from the bottom surface of the floor pan to the top surface of the control arm flange.
  5. Repeat this task for the other side of the vehicle.
  6. Using your hands, jounce the front of the vehicle downward approximately 38 mm (1.59 in).
  7. Gently remove your hands and allow the vehicle to settle .
  8. Repeat the jouncing operation 2 more times.
  9. Measure the D height dimension.
  10. The true D height dimension number is the average of the high and the low measurements. Refer to Trim Height Specifications.
  11. If these measurements are out of specifications, inspect for the following conditions:
  12. • Worn or damaged suspension components
    • Collision damage

Trim Height Specifications (2004 Malibu)

Model

Suspension

Tire Size

Engine

Z

D

J

K

1ZS69, 1ZT69

FE0

P205/65R15

L61, LX9

71 mm (2.8 in)

174 mm (6.9 in)

229 mm (9.0 in)

234 mm (9.2 in)

1ZS69, 1ZU69

FE0

P215/60R16

L61, LX9

67 mm (2.6 in)

169 mm (6.6 in)

236 mm (9.3 in)

240 mm (9.4 in)

1ZS68, 1ZT68, 1ZU68

FE0

P215/60R16

LX9

68 mm (2.7 in)

171 mm (6.7 in)

236 mm (9.3 in)

240 mm (9.4 in)

All measurements taken with a full tank of gas.

All measurements have a tolerance of +/- 10 mm (0.39 in).

Trim Height Specifications (2005 Malibu)

Model

Suspension

Tire Size

Engine

Z

D

J

K

1ZS69, 1ZT69

FE0

P205/65R15

L61, LX9

70 mm (2.8 in)

174 mm (6.85 in)

227 mm (8.9 in)

236 mm (9.30 in)

1ZS69, 1ZU69, 1ZT69

FE0

P215/60R16

L61, LX9

67 mm (2.64 in)

169 mm (6.70 in)

230 mm (9.10 in)

247 mm (9.70 in)

1ZS68, 1ZT68, 1ZU68

FE0

P215/60R16

LX9

68 mm (2.68 in)

171 mm (6.73 in)

230 mm (9.10 in)

247 mm (9.70 in)

1ZT69

--

P215/65R15

--

70 mm (2.8 in)

174 mm (6.85 in)

226 mm (8.9 in)

234 mm (9.20 in)

All measurements taken with a full tank of gas.

All measurements have a tolerance of +/- 10 mm (0.39 in).

Trim Height Specifications (2006 G6)

Model

Suspension

Tire Size

Engine

Z

D

J

K

2ZG69

FE0

P 215/60R16

LX9

68 mm (2.70 in)

178 mm (7.0 in)

230 mm (9.06 in)

248 mm (9.76 in)

2ZH69

FE2

P 225/50R17

LX9

58 mm (2.30 in)

168 mm (6.60 in)

219 mm (8.62 in)

242 mm (9.53 in)

All measurements taken with a full tank of gas.

All measurements have a tolerance of +/- 10 mm (0.39 in).