Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cable.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the engine oil pan and the oil pump strainer. Refer to
Oil Pan Replacement
.
- Remove the timing belt. Refer to
Timing Belt Replacement
.
- Place a slotted screwdriver
into a square hole (1) in the clutch housing (2) in order to lock the crankshaft
on a vehicle equipped with a manual transaxle.
- Place a slotted screwdriver
between the teeth of the flywheel (1) in order to lock the crankshaft on
a vehicle equipped with an automatic transaxle.
- Remove the crankshaft
timing gear bolt (1).
- Remove the crankshaft timing gear (2).
- Lower the vehicle.
- Remove seven oil pump
mounting bolts and the oil pump (5) from the cylinder block that has a rubber
seal.
- Remove the rotor plate pins from the oil pump (5).
Installation Procedure
Tools Required
• | J 34853 Crankshaft
Oil Seal Guide |
• | J 37747 Crankshaft
Front Oil Seal Installer |
- Install the rotor plate
pins into the oil pump body (5).
- Use a J 37747
in
order to install the crankshaft oil seal into the oil pump body.
- Apply engine oil to a J 34853
.
- Fit the J 34853
to
the crankshaft.
Important: Ensure that the oil seal lip is not turned out during oil pump installation.
- Install the oil pump to the cylinder block.
Use the J 34853
in
order to install the oil seal over the crankshaft.
- Remove the J 34853
.
- Apply Loctite® pipe
sealant GM P/N 12346004 or the equivalent to the thread portion of the short
oil pump mounting bolt (1) indicated.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the oil
pump mounting bolts (2) to the oil pump assembly.
Tighten
Tighten the oil pump mounting bolts to 11 N·m (97 lb ft).
- Install the rubber seal
(2) between the oil pump (1) and the coolant pump (3).
- Use a sharp knife in order
to cut off the edge of the oil pump gasket if the edge of the gasket bulges
out.
Verify that the edge is smooth and flush with the end faces of the pump
case and the cylinder block.
- Install the crankshaft timing gear.
- Lock the crankshaft with a slotted screwdriver.
- Secure the timing assembly with a crankshaft timing gear bolt.
Tighten
Tighten the crankshaft timing gear bolt to 130 N·m (96 lb ft).
- Install the engine oil pan and the oil pump strainer. Refer to
Oil Pan Replacement
.
- Install the timing belt. Refer to
Timing Belt Replacement
.
- Lower the vehicle.
- Refill the engine oil to specifications. Refer to
Approximate Fluid Capacities
in Maintenance and Lubrication.
- Connect the negative battery cable.
- Run the engine in order to inspect the engine oil pressure. Refer
to
Oil Pressure Diagnosis and Testing
.