GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2001 🢒 Metro 🢒 Transmission/Transaxle 🢒 Clutch 🢒 Clutch Pedal Replacement

Removal Procedure

    Object Number: 184788 Size: SH
  1. Remove the clutch cable adjustment nut (3) from the clutch cable end at the clutch release lever (4).
  2. Remove the clutch cable clevis (1) from the clutch pedal lever.
  3. Release the tension on the clutch pedal return spring.

    4. Object Number: 184789 Size: MH
  4. Remove the clutch pedal shaft bolt (4) and the nut from the clutch and from the brake pedal bracket (3).
  5. Remove the clutch pedal assembly from the clutch and from the brake pedal bracket.
  6. Inspect the clutch pedal shaft bushings (5) for excessive wear. Replace the clutch pedal shaft bushings as necessary.
  7. Inspect the clutch pedal return spring (7) for distortion or for damage. Replace the clutch pedal return spring as necessary.

Installation Procedure

    Object Number: 184789 Size: MH
  1. Apply tension to the free end of the clutch pedal return spring (7), and position the spring into the clutch and into the brake pedal bracket (3).
  2. Apply some lithium grease GM P/N 1051344 to the bushings.
  3. Install the clutch pedal assembly into the clutch and into the brake pedal bracket.

    4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the clutch pedal shaft bolt (4) and the nut (14) into the clutch and into the brake pedal bracket.

    5. Tighten
    Tighten the clutch pedal shaft bolt and the nut to 20 N·m (15 lb ft).

  5. Install the clutch cable clevis onto the clutch pedal lever.

    6. Important: Refer to Clutch Pedal Free Travel Adjustment for clutch adjustment procedures.

  6. Install the clutch cable adjustment nut onto the clutch cable end at the clutch release lever.