GM Service Manual Online
For 1990-2009 cars only

Refer to
Object Number: 61889  Size: FS
and
Object Number: 61890  Size: FS
.

Circuit Description

The powertrain control module (PCM) uses information from the crankshaft position (CKP) sensor and the camshaft position (CMP) sensor in order to determine when an engine misfire is occurring. By monitoring changes in the crankshaft rotation for each cylinder the PCM counts individual misfire events. The malfunction indicator lamp (MIL) illuminates when the misfire rate equals or exceeds a pre-determined count. A misfire rate that is high enough can cause the catalytic converter to overheat under certain driving conditions. The MIL will flash On and Off when the conditions for catalytic converter overheating are present.

Conditions for Running the DTC

    • Engine coolant temperature is -10°C to 110°C (14°F to 230°F).
    • Intake air temperature is -10°C to 70°C (14°F to 158°F).
    • Barometric pressure is greater than 75 kPa.
    • TP sensor change is less than 1.9 degrees/16 firing events.
    • The change in MAP is less than 1.3 kPa / 60 firing events.
    • Engine speed is less than 6,500 RPM and the change in engine speed is less than 200 / 50 msec.

Conditions for Setting the DTC

    • The misfire rate at 200 engine revolutions is greater than a specified value.
    • The misfire rate at 1,000 engine revolutions is greater than a specified value.
    • The conditions are present for 5 seconds after the engine is started to 1 second from fuel shut-off.

Action Taken When the DTC Sets

    • The PCM flashes the malfunction indicator lamp (MIL) the first time a catalyst damaging misfire occurs.
    • The PCM illuminates the MIL the second time emission thresholds are exceeded (second time the diagnostic fails).
    • The PCM records the operating conditions at the time the diagnostic fails. This information is stored in the Freeze Frame buffer.
    • The PCM enters the Fail-Safe Function and stops EGR control.

Conditions for Clearing the MIL/DTC

    • The MIL turns OFF after three consecutively passing trips without a fault present.
    • A History DTC clears after 40 consecutive warm-up cycles without a fault.
    • Use the scan tool Clear DTC Information function or disconnect the PCM battery feed in order to clear the DTC.

Diagnostic Aids

Check for any of the following conditions:

    • If any DTCs other than misfire (P0300 to P0303) are present, diagnose those DTCs first.
    • Check for engine overheating.
    • Check for engine vacuum leaks.
    • Improper EGR system operation. Refer to Exhaust Gas Recirculation (EGR) System Diagnosis .
    • Check for a PCV system malfunction. Perform a functional check of the PCV valve. Refer to Crankcase Ventilation System Inspection .
    • An intermittent ignition system malfunction (spark plugs, ignition wires, ignition coil, and the distributor). Check ignition system performance with an engine oscilloscope.
    • Check for a malfunctioning fuel injector. Check that the resistance value of the fuel injector is 0.5 to 1.5 ohms at 20°C (68°F). Refer to Fuel Injector Circuit Diagnosis .
    • Check for the correct viscosity engine oil. The wrong engine oil may cause improper valve lifter operation.
    • A damaged wiring harness. Inspect the applicable wiring harness for damage and repair as necessary.
    • A misfire DTC can also be the result of a defective crankshaft timing belt pulley. Remove the crankshaft position (CKP) sensor and inspect the CKP signal rotor through the sensor hole. Check the CKP signal rotor section of the timing belt pulley for foreign material or damaged teeth.

If a DTC P0300 cannot be duplicated, the information included in the Freeze Frame data can be useful in determining vehicle operating conditions when the DTC was first set.

When the fault can not be duplicated, wet the secondary ignition system with water and operate the vehicle under the conditions that the DTC set.

Test Description

The numbers below refer to the step numbers in the diagnostic table.

  1. The Powertrain OBD System Check requires the technician to complete some basic checks and to store the freeze frame data on the scan tool. This creates an electronic copy of the data when the fault occurred. The information is stored in the scan tool for later reference.

  2. This step determines if a fault is still present.

  3. The signal rotor in the distributor is responsible for the engine speed reference signal. Engine speed input is critical to correct operation of critical engine control systems.

Step

Action

Value(s)

Yes

No

1

Did you check the Powertrain On-Board Diagnostic System?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Start the engine.

Is a misfire present at idle?

--

Go to Step 4

Go to Step 3

3

  1. Install a scan tool.
  2. Turn ON the ignition, leaving the engine OFF.
  3. Use the scan tool in order to clean the DTC.
  4. Operate the vehicle within the Freeze Frame data as specified.

Is a DTC P0300 set?

--

Go to Step 4

Go to Diagnostic Aids

4

  1. Disconnect the fuel injector electrical connector at the TBI unit.
  2. Install a J 26792 spark tester or an equivalent at the end of each spark plug wire.
  3. Crank the engine, and observe the spark tester.

Was a blue spark present on each of the spark plug wires?

--

Go to Step 9

Go to Step 5

5

  1. Remove the spark plug wires.
  2. Visually and physically inspect the spark plug wires for any of the following concerns:
  3. • Carbon tracking
    • Corrosion of the terminal ends
    • Insulation damage
    • Make any repairs that are necessary.

Was a repair necessary?

--

Go to Step 17

Go to Step 6

6

  1. Measure the resistance value of the spark plug wires with a DMM.
  2. Replace any spark plug wires that measure greater than the specified value.

Did you replace any spark plug wires?

3.0k to 6.7k ohms per ft

Go to Step 17

Go to Step 7

7

  1. Perform a physical inspection of the distributor cap and of the distributor rotor.
  2. Look for any of the following conditions:
  3. • Cracks
    • Moisture
    • Faulty terminal connection
    • Carbon tracking
  4. Replace the distributor cap and the distributor rotor as necessary.

Was a repair necessary?

--

Go to Step 17

Go to Step 8

8

  1. Perform a physical inspection of the signal rotor in the distributor.
  2. • Check that the signal rotor air gap is within the specified value.
    • Check for damage to the signal rotor.
  3. Adjust or repair the signal rotor as necessary.
  4. Refer to Distributor Overhaul in Engine Electrical.

Was an adjustment or a repair necessary?

0.2-0.4 mm (0.008-0.016 in)

Go to Step 17

Go to Step 15

9

  1. Remove the spark plugs.
  2. Visually and physically inspect the spark plugs for any of the following conditions:
  3. • Oil fouling
    • Fuel fouling
    • A coolant present in the cylinder
    • An incorrect gap
    • Missing platinum pads
    • A loose center electrode
    • A cracked spark plug insulation
    • Carbon tracking
    • Loose terminal end
  4. Replace the spark plugs, as necessary.

Did any spark plugs need replacement?

--

Go to Step 13

Go to Step 10

10

  1. Turn OFF the ignition.
  2. Install a J 34730-1A fuel pressure gauge or an equivalent.
  3. Refer to Fuel Pressure Gage Installation and Removal .
  4. Observe the fuel pressure with the engine running at normal operating temperature.

Was the fuel pressure within the specified value?

90-140 kPa (13-20 psi)

Go to Step 11

Go to Fuel System Diagnosis

11

Check the fuel for contamination. Refer to Alcohol/Contaminants-in-Fuel Diagnosis .

Is the fuel contaminated?

--

Go to Step 14

Go to Step 12

12

Replace any contaminated fuel. Refer to Fuel System Cleaning .

Is the action complete?

--

Go to Step 17

--

13

Was the spark plug replaced because of fuel, oil, or coolant fouling?

--

Go to Step 14

Go to Step 17

14

  1. Check for any of the following engine mechanical concerns:
  2. • A faulty, worn, or incorrect camshaft
    • A leaking intake valve and a leaking exhaust valve.
    • A sticking intake valve and a sticking exhaust valve.
    • Excessive valve deposits
    • Broken piston rings or leaking piston rings
    • Weak valve springs
    • Incorrect valve timing
    • Intake vacuum leaks
    • A leaking head gasket
    • A loose motor mount or a broken motor mount.
  3. Repair any engine mechanical concern, as necessary.
  4. Refer to Engine Compression Test in Engine Mechanical.

Was a basic engine mechanical fault found and repaired?

--

Go to Step 17

Go to Diagnostic Aids

15

  1. Check the ignition coil for cracks.
  2. Measure the resistance value of the ignition coil.
  3. • The primary coil resistance value is within the first value.
    • The secondary coil resistance value is within the second value.

Was a faulty ignition coil found?

1.08-1.32 ohms at 20°C (68°F)

22.1k-29.9k ohms at 20°C (68°F)

Go to Step 16

Go to Diagnostic Aids

16

Replace the ignition coil. Refer to Ignition Coil Replacement in Engine Electrical.

Is the action complete?

--

Go to Step 17

--

17

  1. Use a scan tool in order to clear the DTC.
  2. Road-test the vehicle within the Freeze Frame conditions.
  3. Check for DTCs.
  4. The repair is complete if DTCs are not present.

Are any DTCs on the scan tool?

--

Go to the applicable DTC table

System OK