Fuel Level Sensor Diagnosis. Chevrolet Monte Carlo 1998

For 1990-2009 cars only

Makes 🢒 Chevrolet 🢒 1998 🢒 Monte Carlo 🢒 Engine 🢒 Engine Controls - 3.1L 🢒 Fuel Level Sensor Diagnosis

Engine Controls Components
Indicator Lamps
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The PCM supplies 5 volts to the fuel level sensor circuit. The fuel level sensor varies the voltage relative to the amount of fuel in the tank. The PCM monitors the voltage on the fuel level circuit to calculate the amount of fuel on the tank. The PCM uses fuel level information to enable the enhanced evaporative emission diagnostic.

Diagnostic Aids

Refer to Instrument Cluster System Check in Instrument Panel, Gauges, and Console for additional diagnostic information. Check for the following conditions:

Poor connections or damaged harness. Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, poor terminal to wire connection and damaged harness.

Test Description

Numbers below refer to the step numbers on the Diagnostic Table.

This checks for proper PCM voltage, ground and circuit wiring. The PCM supplies 5V to the fuel level sensor.

This checks for a fuel level sensor circuit shorted to battery positive.

This checks for a faulty fuel level sensor ground or splice connection.

Fuel Level Sensor Diagnosis

Step

Action

Values

Yes

Was the Powertrain On Board Diagnostic (OBD) System Check performed?

Go to Step 2

Go to the Powertrain On Board Diagnostic (OBD) System Check

Perform the Instrument Panel Cluster (IPC) Diagnostic System Check.

Did the Instrument Panel Cluster (IPC) indicate a problem?

Diagnose the IPC first

Go to Step 3

Install the scan tool.
Turn on the Ignition switch.
Using the scan tool output control function, perform the Fuel Gauge Sweep Test.

Does the Fuel Gauge sweep through its full range?

Go to Step 4

Go to Fuel Gage Inaccurate or Inoperative in Instrument Panel, Gauges and Console

Turn off the ignition switch
Raise the vehicle.
Disconnect the fuel tank pigtail harness from the body connector.
Connect J 39200 digital multimeter (DMM) between Fuel Level Sensor Input Signal circuit and Sensor ground circuit at the fuel tank harness connector.
Lower the vehicle.
Turn on the ignition switch.

Does the DMM display a voltage near the specified value?

5.0 V

Go to Step 5

Go to Step 6

Check for the following circuit conditions:

•	Open in the fuel tank pigtail feed or ground circuits

•	Poor terminal connections between the fuel tank pigtail and body connector.

•	Poor terminal connections between the fuel tank pigtail and the fuel sender assembly.

Refer to Wiring Repairs or Connector Repairs in Wiring Systems.

Was a repair made?

Go to Step 13

Go to Step 10

Does the DMM display a voltage greater than the specified value?

5.0 V

Go to Step 11

Go to Step 7

Connect the DMM between Fuel Tank Level Sensor Input circuit and chassis ground.

Does the DMM indicate a voltage near the specified value?

5.0 V

Go to Step 8

Go to Step 9

Locate and repair the following circuit conditions:

•	Open in the fuel tank pigtail ground circuit.

•	Open or faulty splice in the fuel level sensor ground circuit.

•	Poor terminal connection between the fuel tank pigtail and the body connector.

Refer to Wiring Repairs or Connector Repairs in Wiring Systems.

Is the action complete?

Go to Step 13

Check for the following circuit conditions:

•	Open/faulty terminal connections in the PCM feed circuit to the fuel level sensor.

•	PCM feed circuit shorted to chassis or sensor ground.

If a problem is found, repair as necessary. Refer to Wiring Repairs or Connector Repairs in Wiring Systems.

Was a repair made?

Go to Step 13

Go to Step 11

Replace the fuel level sensor. Refer to Fuel Level Sensor Replacement .

Is the action complete?

Go to Step 13

Locate and repair the short to voltage in the PCM feed to the fuel level sensor. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

Go to Step 13

Important: : Replacement PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

Go to Step 13

Recheck the system for proper operation.

Does the system operate properly?

System OK

Go to Step 2