GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2000
🢒
PJJ
🢒
Body and Accessories
🢒
Wiring Systems
🢒 Transmission Overhaul
In order to overhaul, follow the sequence below.
Torque Converter Assembly Removal
Transmission Holding Fixture Assemble
Stub Shaft Removal
Output Speed Sensor Removal
Automatic Transmission Fluid Pan and Gasket Removal
Automatic Transmission Fluid Filter, Seal, and Level Control Valve Removal
Oil Feed Pipes Removal
Intermediate/Fourth Servo Removal
Low and Reverse Servo Removal
Control Valve Body Cover Removal
Output Shaft Removal
Oil Pump and Oil Pump Shaft Removal
Wire Harness Disconnect
Transmission Fluid Pressure Switch Removal
Control Valve Body Assembly and Gasket Removal
Spacer Plate and Gasket Removal
Checkball Removal
Manual Valve Clip Removal
Channel Plate and Gasket Removal
Accumulator Spring Removal
Drive Sprocket, Driven Sprocket, and Drive Link Removal
Input Speed Sensor Removal
Wiring Harness Removal
Driven Sprocket Support Assembly Removal
Second Clutch Plates Removal
Reverse Input Clutch Housing Removal
Intermediate Fourth Band Removal
Direct/Coast Clutch and Reaction Gear Set Removal
Input Carrier and Reaction Gear Assembly Removal
Input Internal Gear, Forward Clutch Hub Removal
Forward Clutch and Low/Reverse Band Removal
Forward Clutch Support, Low Roller Clutch Removal
Final Drive Assembly Removal
Final Drive Internal Gear Removal
Manual Shift Shaft Pin, Detent Lever, and Park Pawl Actuator Assembly Removal
Transmission Fluid Cooler Pipe Fitting Seal Removal
Torque Converter Seal Removal
Drive Sprocket Support Removal
Right Hand Axle Seal Removal
Case Inspection
Actuator Guide Replacement
Drive Sprocket Support Installation
Torque Converter Seal Installation
Transmission Fluid Cooler Pipe Fitting Seal Installation
Manual Shift Shaft Pin, Detent Lever, and Park Pawl Actuator Assembly Installation
Final Drive Assembly Disassemble
Final Drive Assembly Assemble
Final Drive Pinion End Play Check
Fretting Ring, Final Drive Internal Gear Install
Final Drive and Differential Assembly Install
Output Shaft Inspect
Output Shaft Installation
Forward Clutch Support, Roller Clutch Disassemble
Forward Clutch Support, Low Roller Clutch Assemble
Forward Clutch Support, Low Roller Clutch Install
Forward Clutch Assembly Disassemble
Forward Clutch Assembly Assemble
Forward Clutch Functional Air Check
Low/Reverse Band Installation
Forward Clutch Assembly Installation
Input Internal Gear, Forward Clutch Hub Disassemble
Input Internal Gear, Forward Clutch Hub Assemble
Input Internal Gear, Forward Clutch Hub Install
Reaction Internal Gear, Input Carrier Disassemble
Input Carrier Pinion Gear Clearance Check
Reaction Internal Gear, Input Carrier Assemble
Reaction Internal Gear, Input Carrier Installation
Direct/Coast Clutch, Reaction Carrier Disassemble
Reaction Carrier Pinion Clearance Check
Direct/Coast Clutch, Reaction Carrier Assemble
Direct and Coast Clutch Functional Air Checks
Direct/Coast Clutch, Reaction Carrier Installation
Selective Washer Measurement and Installation
Reverse Input and Second Roller Clutch Disassemble
Reverse Input and Second Roller Clutch Assemble
Reverse Clutch Functional Air Check
Reverse Input and Second Roller Clutch Installation
Intermediate Fourth Band Assembly Installation
Second Clutch Plate Installation
Driven Sprocket Support Assembly Disassemble
Drive Sprocket Support Assemble
Second Clutch Functional Air Check
Driven Sprocket Support Assembly Installation
Wiring Harness Connection
Input Speed Sensor Installation
Drive Sprocket, Driven Sprocket, and Drive Link Disassemble
Drive Sprocket, Driven Sprocket, and Drive Link Assemble
Drive Sprocket, Driven Sprocket, and Drive Link Installation
Channel Plate Assembly Disassemble
Channel Plate Assembly Assemble
Accumulator Springs Installation
Channel Plate Assembly Installation
Manual Valve Link Installation
Checkballs Installation
Spacer Plate and Gaskets Installation
Control Valve Body Disassemble
Control Valve Body Assemble
Control Valve Assembly and Transmission Fluid Pressure Switch Installation
Wiring Harness Assembly Connect
Oil Pump Cleaning and Inspection
Oil Pump Assembly Installation
Side Cover/Gaskets, Disassemble, Assemble, Install
Side Cover Axle Seal Installation
Output Shaft Sleeve Replacement
Stub Shaft Sleeve Assembly Installation
Right Hand Axle Seal Assemble
Output Speed Sensor Installation
Intermediate/Fourth Servo Disassemble
Intermediate/Fourth Servo Assemble and Installation
Low and Reverse Servo Disassemble
Low and Reverse Servo Assemble and Installation
Oil Feed Pipes Assemble
Filter Assembly and Seal Installation
Oil Level Control Valve Installation
Automatic Transmission Fluid Pan and Gasket Installation
Torque Converter Installation