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Technical - Convertible Top Waterleaks (Repl Convertible Top/Apply Sealer)

Subject:Convertible Top Waterleaks (Replace Convertible Top/Apply Sealer)

Models:1999 Chevrolet Tracker



This bulletin contains information on several conditions.

Condition 1

The left or right floor is wet under the carpet.

Cause

Water may follow the upper lip of the primary seal retainer down to where there is a gap in the retainer to the hem flange and then flows into the vehicle.

Correction

Apply sealer inside the carrier. Starting along the top of the door and down to the bottom of the "A" pillar, use 3M® Ultrapro Autobody sealant, P/N 08302, or equivalent.

Condition 2

Figure 1


Object Number: 628040  Size: SF

Water leaks through the escutcheon (2) in the quarter trim panel. Refer to Figure 1.

Cause

Figure 2


Object Number: 628041  Size: SF

This condition may be caused by missing foam on the end of the molding or foam that may have been damaged during assembly at the top joint in the garnish molding. Refer to Figure 2, callout 2.

Correction

Figure 3


Object Number: 628042  Size: SH

Install 3M® Strip Caulk sealer, P/N 08578; American Dominion OEM Strip Caulk, P/N 10055, or equivalent to the end of the molding (1). Refer to Figure 3.

Condition 3

Water drips from the bottom side, top joint of the garnish molding (1). Refer to Figure 2.

Cause

This condition may be caused by missing foam on the end of the molding or foam that may have been damaged during assembly.

Correction

Apply 3M® Ultrapro Autobody sealant, P/N 08302, or equivalent to the inside edge of the molding (1). Refer to Figure 2.

Condition 4

Water runs over the top of the garnish molding.

Cause

The drain hole may be partially covered with material, causing the water to back up and drain over the top of the molding.

Correction

Figure 4


Object Number: 628043  Size: SF

Trim the shaded material from the hole (1). Refer to Figure 4.

Condition 5

Water leaks through the vent (1) in the rear quarter trim panel. Refer to Figure 1.

Cause

Figure 5


Object Number: 628044  Size: SH

The hem flange may not be sealed properly or the garnish molding retaining screws may have been driven through the plastic retaining nut in the wrong location. Refer to Figure 5 for area of the leaks.

Correction

Seal the hem flange with 3M® Heavy Drip Checkā„¢, P/N 8531, or equivalent.

Condition 6

Water leaks through the trim panel escutcheon (2) on the rear quarter panel. Refer to Figure 1.

Cause

Figure 6


Object Number: 628045  Size: SH

Water may leak through the stitching in the upper rear corner of the convertible top and run down the metal bow, behind the quarter trim and through the side of the trim. Refer to Figure 6.

Correction

Replace the convertible top.

Condition 7

Figure 7


Object Number: 628046  Size: SH

The water path is over the top of the rear garnish molding (1), at the stitching on the folding top. Refer to Figure 7.

Cause

Figure 8


Object Number: 628047  Size: SH

The stitching may have been mispositioned during assembly. Refer to Figure 8, callout 1. Callout 2 shows the correct stitching.

Correction

Replace the folding top, rear half.

Condition 8

Water leaks between the convertible top and the garnish molding.

Correction

Figure 9


Object Number: 628048  Size: SH

Install new right hand, left hand and center garnish moldings. The new moldings have a small bead (1) added to the top edge. See Figure 9.

Parts Information

Part Number

Description

30022341

Garnish Asm, Side Body (Left Hand)

30022339

Garnish Asm, Side Body (Right Hand)

30022338

Garnish Body Side Joint

30022322

Top Folding Rear Half - White

30022321

Top Folding Rear Half - Black

30023107

Top Folding Rear Half - Dark Sand

Parts are currently available from GMSPO.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

B3430

Molding, Folding Top Upper Center Rail Garnish - Replace

0.6 hr

B3432

Molding, Folding Top Side Rail Garnish, Right - Replace

0.5 hr

B3433

Molding, Folding Top Side Rail Garnish, Left - Replace

B3590

Cover Asm, Folding Top Rear - R&R or Replace

0.4 hr

B3540

Window, Side (RH) - Replace

0.2 hr

B3541

Window, Side (LH) - Replace