GM Service Manual Online
For 1990-2009 cars only

Inspection Procedure

Tools Required

J 39183-C R-134a Manifold Gauge Set

  1. Remove the evaporator from the vehicle. Refer to Air Conditioning Evaporator Core Replacement .

  2. Object Number: 345597  Size: SH
  3. Connect the expansion valve (4) to a J 39183-C .
  4. Connect the charging hose of the gauge set to an R-134a refrigerant drum (3).
  5. Soak the valve's remote bulb in water (5).
  6. Close both the high and low-pressure valves.
  7. Open the valve to the refrigerant drum.
  8. Open the high-pressure valve to approximately 5 kg/cm² (70 psi).
  9. Read the pressure indicated on the low-pressure gauge, and measure the water temperature with a thermometer.

  10. Object Number: 345600  Size: SH
  11. The pressure/temperature relationship should fall within the specifications shown in the chart. Otherwise, replace the expansion valve.
  12. Install the evaporator to the vehicle. Refer to Air Conditioning Evaporator Core Replacement .