Use the extended method when the old adhesive cannot serve
as a base for the new window installation adhesive. Completely remove the
old adhesive from the body window opening when the vehicle undergoes
body damage repair or repainting. Apply tape around the body in order
to prevent paint damage. Use a sharp scraper or chisel in order to
remove the old adhesive.
With the exception of the use of primers and the amount of adhesive
applied during installation, the short method is identical to the extended
method.
Removal Procedure
Caution: When working with any type of glass or sheet metal with exposed or rough
edges, wear approved safety glasses and gloves in order to reduce
the chance of personal injury.
Important: The 2 ventilator outlet retaining clips will be destroyed when the ventilator
outlet is removed.
- Remove the quarter window garnish and the ventilator outlet from the
vehicle.
- Tape the body surface around the quarter glass.
- Cut and remove the quarter window molding.
- Punch a hole through the adhesive with an eyeletter (1).
- Twist the ends of a piano wire around the wood dowels.
- Cut the adhesive (3)
all around the quarter window (2) with the piano wire (1).
- Remove the quarter window (2) from the vehicle.
- Use a knife (1)
cleaned with alcohol or petroleum distillate in order to trim the remaining
adhesive (2) to a uniform thickness.
- Clean any loose material from the quarter window opening.
- Remove all urethane from the quarter window if the quarter window
will be reused.
Installation Procedure
- Install the new quarter
window reveal molding (1) to the quarter window (2).
- Clean around the edge of the inside surface of the window where
the adhesive will be applied with a clean, alcohol-dampened cloth.
- Allow the window to air dry for approximately 10 minutes.
Important:
• | Refer to manufacturer's instructions and warnings for proper handling
instructions and drying time. |
• | Do not touch the primer-coated surface. |
• | When installing the quarter window, use primer #3 provided in
the urethane adhesive kit. |
| Use the black primer #3 for pinch-weld areas. |
• | Once the primer is applied, immediately wipe off the excess. |
• | The primer dries almost instantly and will stain the viewing area
of the glass. |
• | Apply the primer evenly. |
• | Keep the primer away from the viewing area. |
• | Do not apply clear primer over black primer. |
• | Vigorously shake the primer in order to ensure proper mixing. |
- Use a new brush (1) in order to apply primer #1 (2) to
the edge and inner surface of the quarter window (3).
- Use a new brush (1) in order to apply #2 (2) to
the edge and inner surface of the quarter window (3).
Important:
• | Start at the bottom side of the quarter window (3) when
applying adhesive (2) to the quarter window (3). |
• | Do not damage the primer. |
• | Ensure the applied adhesive (2) height is 15 mm
(0.59 in). |
- Use a cartridge-type caulking gun in order to apply a smooth continuous
bead of urethane adhesive (2) around the primed surface edge of the
quarter window (3).
- Use rubber suction cups
in order to install the quarter window in alignment (1,2) with the
mating marks.
- Press the window firmly in order to set the adhesive.
- Avoid excessive adhesive flash which causes an appearance problem.
- Use a small disposable brush or a flat-bladed too in order to
paddle the material around the edge of the window.
- Ensure a watertight seal.
- Apply more adhesive, as needed.
- Wipe away any excessive adhesive.
- Install the quarter window garnish and ventilator outlet.
- Use a soft spray of water in order to immediately watertest the
vehicle.
- Do not direct a hard stream of high-pressure water at the fresh
adhesive material.
- If any leaks are found, dry the window.
- Use a plastic paddle, a flat-bladed tool, or a disposable brush
in order to paddle in extra adhesive at the leak point.
- If the leak persists, remove the window in order to repeat the
entire installation procedure. Refer to
Water Hose Test
in Waterleaks.
Important:
• | Do not drive the vehicle until the adhesive is set. |
• | Do not use compressed air, heat, or infrared light in order accelerate
drying time. |
• | Allow the adhesive to dry normally. |
• | Do not slam the doors before the adhesive sets. |
| Slamming doors may cause the quarter window to shift or become loose. |
- Apply water in order to speed the cure of the adhesive.