Removal Procedure
- Remove engine cover. Refer to
Engine Cover Replacement.
- Remove the air cleaner outlet front duct. Refer to
Air Cleaner Outlet Front Duct Replacement.
- Remove the air cleaner outlet pipe bracket bolt (1).
- Remove the air cleaner outlet pipe clamp (2).
- Remove the air cleaner outlet pipe (3) from the turbocharger.
- Remove the 2 EGR valve pipe nuts (3).
- Remove the 2 EGR valve pipe bolts (4).
- Remove the EGR valve pipe (2).
- Remove the 2 EGR valve pipe gaskets (1).
- Remove the 2 EGR valve nuts.
- Remove the EGR valve.
- Remove the EGR valve gasket.
Installation Procedure
Note: Ensure that the sealing surfaces from the EGR valve and the EGR cooler are clear of old gasket material.
- Install a NEW EGR valve gasket (1).
- Install the EGR valve (2).
Caution: Refer to Fastener Caution in the Preface section.
- Install the 2 EGR valve bolts (3) and tighten to
20 N·m (15 lb ft).
- Install 2 NEW EGR valve pipe gaskets (1).
- Install the EGR valve pipe (2).
Caution: Refer to Fastener Caution in the Preface section.
- Install the 2 EGR valve pipe bolts (4) and tighten to
20 N·m (15 lb ft).
- Install the 2 EGR valve pipe nuts (3) and tighten to
33 N·m (25 lb ft).
- Install the air cleaner outlet pipe (3) to the turbocharger.
- Install the air cleaner outlet pipe clamp (2).
Caution: Refer to Fastener Caution in the Preface section.
- Install the air cleaner outlet pipe bracket bolt (1) and tighten to
5 N·m (45 lb in).
- Install the air cleaner outlet front duct. Refer to
Air Cleaner Outlet Front Duct Replacement.
- Install engine cover. Refer to
Engine Cover Replacement.