Removal Procedure
Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility
of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.
- Remove the engine cover. Refer to
Engine Cover Replacement.
- Remove the air cleaner outlet front duct. Refer to
Air Cleaner Outlet Front Duct Replacement.
Note: To avoid fuel spillage or damage to the injector pipe connector, hold the injector pipe connector using tools and unscrew the pipe nut. And then, put a cap on the injector connector to avoid contamination from dust as soon as the
fuel pipes are removed.
- Hold the injection pump pipe connector with a wrench (1) and unscrew the fuel hose nut (M14) from the fuel injection pump.
- Remove the fuel hose nut (3) from the fuel feed block (2).
- Remove the fuel hose bolt (5) from the thermostat housing.
- Remove the fuel hose (4).
Installation Procedure
- Install the fuel hose (4).
- Install the fuel hose nut (6) at the fuel injection pump (1).
Caution: Refer to Fastener Caution in the Preface section.
- Install the fuel hose nut (3) at the fuel feed block (2) and tighten to
20 N·m (15 lb ft).
- Install the fuel hose bolt (5) at the thermostat housing and tighten to
20 N·m (15 lb ft).
- Hold the injection pump pipe connector with a wrench (1) and tighten the fuel hose nut at the Fuel injection pump to
20 N·m (15 lb ft).
- Install the air cleaner outlet front duct. Refer to
Air Cleaner Outlet Front Duct Replacement.
- Install the engine cover. Refer to
Engine Cover Replacement.