Note: Note installation position of the piston in respect of the connection rod.
• | Remove the retainer (1) from the piston eye. |
• | Do not damage the bore. |
• | Press the piston pin out of the piston. |
Remove oil carbon from the groove with a split piston ring, filed to a wedge-shape.
• | Tension the piston ring in the cylinder and measure the gap with a feeler gage. |
• | Permissible ring gap: |
- | Rectangular compression ring (1): 0.20-0.40 mm (0.007-0.015 in) |
- | Tapered compression ring (2): 0.40-0.60 mm (0.015-0.023 in) |
- | Oil scraper ring (3): 0.25-0.75 mm (0.009-0.029 in) |
Permissible vertical play:
• | Rectangular compression ring (1): 0.04-0.08 mm (0.001-0.003 in) |
• | Tapered compression ring (2): 0.03-0.07 mm (0.001-0.002 in) |
• | Oil scraper ring (3): 0.03-0.13 mm (0.001-0.005 in). |