GM Service Manual Online
For 1990-2009 cars only

Exhaust system designs vary according to the following items:

    • The model destination
    • The intended use of the vehicle

The exhaust system is suspended by hangers. The hangers are attached to the frame members. The hangers allow some movement of the exhaust system. The hangers prevent the transfer of noise and vibration into the vehicle.

Heat shields protect the vehicle and the environment from high temperatures. The high temperatures may develop from the exhaust system.

Inspect the following components:

    • The exhaust pipes
    • The muffler
    • The tailpipe

Inspect the above components for the following conditions:

    • Cracked joints
    • Broken welds
    • Corrosion
        The above conditions could result in a leaky exhaust system.

Inspect the following components for cracks or stripped or corroded thread bolts:

    • The clamps
    • The brackets
    • The insulators

Inspect the exhaust system (including the heat shields) for the following conditions:

    • Leaks
    • Binding
    • Grounding
    • Excessive vibration

The conditions that are mentioned above are usually caused when the following components are damaged or loose:

    • The flange bolts
    • The heat shields
    • The brackets
    • The pipes

If any of the mentioned conditions exist, inspect the components and the alignment of the exhaust system. Align or replace the components as necessary.

Installing Exhaust Components

Important: 

   • Ensure that any exhaust system parts that you replace meet the original equipment manufacturer (OEM) standard. This action will ensure that the vehicle operates as designed.
   • When you replace the muffler, you should also replace the tail pipe.
   • When you install the exhaust pipe to the engine manifold, use new packings and new nuts. Clean the engine manifold stud threads with a wire brush before installing the new nuts.
Inspect for correct alignment whenever the following new components are installed onto any model:
   • A new exhaust pipe
   • A muffler
   • A tail pipe
Misaligned parts may cause rattles and noise vibration in the exhaust.

When aligning the system, leave all of the bolts and the nuts loose until all of the components are properly aligned. Then tighten the bolts and the nuts, working from the front to the rear.

If any of the following components are damaged, replace the components. This action will maintain the correct exhaust system alignment.

   • The exhaust system hangers
   • The hanger brackets
   • The clamps