Removal Procedure
- Clean the rear axle housing with steam.
Important: Shift the two speed rear axle into LOW range, if equipped.
- Block the wheels.
- Remove the rear axle housing drain plug. Refer to
Lubricant Change
.
- Remove the propeller shaft. Refer to the following list in order
to select the correct procedure:
- Remove the axle shafts. Refer to
Rear Axle Shaft and/or Gasket Replacement
.
- Remove the shift motor assembly, if equipped. Refer to
Two Speed Rear Axle Shift Motor Replacement
.
- Remove the following components
from the differential carrier assembly:
• | The stud nuts, if equipped |
• | Do not remove the top two fasteners. |
- Support and secure the differential carrier assembly to a floor
jack.
8.1. | Remove the top two fasteners. |
8.2. | Remove the differential carrier assembly. |
- Clean the axle housing and the differential carrier assembly mating
surfaces.
- Clean the axle housing bowl interior using Engine Degreaser GM
P/N 1050436 or the equivalent. Dry the housing bowl immediately with clean
rags and compressed air.
- Inspect the axle housing for the following conditions:
Installation Procedure
Important:
• | Apply a 3.17 mm (0.125 in) diameter bead of silicone
sealer completely around the rear axle housing differential carrier mating
surface and around each threaded hole and stud. |
• | Install the differential carrier and fasteners within 20 minutes
(before the silicone sealer sets). |
- Install the Silicone Sealer
(RTV) GM P/N 1052366 or equivalent on the rear axle housing surface.
- Install the differential carrier assembly.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
Important:
• | Ensure that the threads are clean and free of grease. |
• | Apply 272 Threadlocker GM P/N 12345493 or equivalent to
the threads of each differential carrier bolt. |
- Install the following differential carrier components:
Tighten
Tighten the differential carrier bolts and nuts to the torques listed
in
Fastener Tightening Specifications
.
- Install the rear axle shift motor assembly, if equipped. Refer
to
Two Speed Rear Axle Shift Motor Replacement
- Install the rear axle shafts.Refer to
Rear Axle Shaft and/or Gasket Replacement
.
- Install the propeller shaft. Refer to the following list in order
to select the correct procedure:
- Install the rear axle lubricant. Refer to
Lubricant Change
.
- Remove the wheel blocks.