GM Service Manual Online
For 1990-2009 cars only

Test Description

The number(s) below refer to the step number(s) on the diagnostic table.

  1. The voltage will vary between 0-12 volts during normal operation. The HVAC control assembly connector must be connected during this step.

Step

Action

Value(s)

Yes

No

Schematic Reference: HVAC Schematics

DEFINITION: The temperature cannot be adjusted, or the heating is insufficient.

1

Did you review the HVAC operation and perform the necessary inspections?

--

Go to Step 2

Go to Symptoms - HVAC Systems - Manual

2

  1. Turn ON the ignition, with the engine OFF.
  2. Place the mode switch in any position except OFF.
  3. Place the blower control in each speed position.

Does the blower motor operate at all?

--

Go to Step 3

Go to Blower Motor Inoperative

3

Does the blower motor operate at the correct speed in each speed position?

--

Go to Step 4

Go to Blower Motor Malfunction

4

Inspect the cooling system for the following:

  1. Low coolant level.
  2. Loose or worn accessory drive belt.
  3. Leaking or kinked radiator or heater hoses.
  4. Missing radiator filler cap pressure seal.
  5. Improper radiator filler cap operation.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 5

5

  1. Start the engine.
  2. Place the mode switch in the OFF, VENT or HEAT positions.

Does the A/C compressor operate?

--

Go to HVAC Compressor Clutch Does Not Disengage

Go to Step 6

6

  1. Observe the air temperature actuator drive shaft.
  2. Place the air temperature switch from Cold to Hot.

Does the air temperature actuator drive shaft rotate at all?

--

Go to Step 7

Go to Step 8

7

Inspect the air temperature door and the air temperature actuator for the following:

    • Incorrectly installed air temperature actuator.
    • Broken or binding linkages or air temperature door
    • Obstruction that prevents the air temperature door from operating within it's full range of motion

Did you find and correct the condition?

--

Go to Step 17

Go to Heating Performance Diagnostic

8

Test the ignition 3 voltage circuit of the air temperature actuator for an open or a high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 9

9

Test the ground circuit of the air temperature actuator for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 10

10

Test the air temperature door position signal circuit of the air temperature actuator for an open, high resistance, short to ground, or short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 11

11

Important:: HVAC control module connector must be connected to correctly perform this test.

  1. Turn ON the ignition, with the engine OFF.
  2. Measure the voltage from the air temperature door position signal circuit of the air temperature actuator to a good ground.
  3. Place the air temperature switch from Cold to Hot.

Does the voltage measure within the specified values with a smooth transition between Cold and Hot?

12 V at Cold 0 V at Hot

Go to Step 14

Go to Step 12

12

Inspect for poor connections at the harness connector of the air temperature actuator. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 13

13

Inspect the air temperature actuator, door and any attaching linkage for binding or a condition that prevents drive shaft rotation.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 15

14

Inspect for poor connections at the harness connector of the HVAC control assembly. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 17

Go to Step 16

15

Replace the air temperature actuator. Refer to Air Temperature Actuator Replacement .

Did you complete the replacement?

--

Go to Step 17

--

16

Replace the HVAC control assembly. Refer to Heater and Air Conditioning Control Replacement .

Did you complete the replacement?

--

Go to Step 17

--

17

Operate the system in order to verify the repair.

Did you correct the condition?

--

System OK

Go to Step 2